POWER

An oil skimmer could simplify your plant water maintenance activiites.

Timing is everything in the world of electric power generation. The timing of the delivery of electricity is affected by both the users’ demand and the speed with which a variety of energy sources supply power to the transmission system. Modern grids require reliable energy sources to instantly meet the needs of their users.

Fast-starting combined-cycle plants are designed for a certain operating life based on a customer-specified set of operating scenarios. During that design phase, periodic inspection and maintenance procedures to benchmark equipment actual wear and tear should be developed, but seldom are. Without an accurate assessment of remaining equipment life for components subjected to fast and frequent […]

Tokyo Electric Power Co.’s new Kawasaki Thermal Power Plant claims the title of having the highest combined-cycle efficiency in the world: 59.1%. The new gas-fired facility is equipped with three 500-MW single-shaft combined-cycle blocks. Each block is based on the MHI M701G2 gas turbine, which is the largest gas turbine currently in commercial operation.

Carol Browner, director of the White House Office of Energy and Climate Change Policy, trusts the latest Intergovernmental Panel on Climate Change (IPCC) report’s conclusions that anthropogenic carbon emissions are the primary cause of climate change. When pressed, the customary response of Browner and other proponents has been to rely on that oft-cited list of 2,500 scientists said to have given their full support of the report’s conclusions. Browner should check her facts.

Ensuring the availability of water for power plants is a matter of both water quantity and quality. As freshwater becomes less available for power plant use, new supplies from marginal or impaired sources will require new cooling technologies. We look at cooling equipment options and how water availability and quality affect cooling system design and cost.

New York regulators in April approved construction of a 20-MW energy storage system at the site of an operating coal-fired power station near Union, Broome County. When operational, the $22.3 million project, owned by AES ES Westover LLC—an AES Corp. subsidiary—will use the technology to participate in New York’s growing day-ahead market for ancillary services and regulation.

Austin Energy replaced the selective catalytic reduction (SCR) catalyst twice over five years for its four peaker turbines. The duct modifications and injection grid redesign, combined with new catalyst, are producing high NOx reduction and low ammonia slip, and the catalyst is now expected to last at least five years.

After more than a decade of debate, in April, U.S. Interior Secretary Ken Salazar approved Cape Wind, a proposed 130-turbine offshore wind farm for Nantucket Sound in Massachusetts. It would be the first wind facility in U.S. waters. Despite remaining hurdles, the approval marks a shift in political winds for the nation’s fledgling industry, and it could spur further development of projects proposed for relatively shallow waters along the East Coast and in the Great Lakes.

Gas turbines require clean gas to operate efficiently. Particulate contamination fouls fuel nozzles, causes increases in flue stack emissions, and occasionally causes unplanned plant outages. Now a new real-time natural gas cleanliness monitoring and web-based alarm system is providing valuable protection for natural gas–fired power plants. The adaptation of laser light–scattering technology for the purpose of contaminant measurement in high-pressure gaseous pipelines provides a method of monitoring liquid and solid contamination levels.

One indication that the world’s offshore wind sector is poised to soar is the escalating competition between turbine makers. This April, General Electric (GE)—the world’s second-largest manufacturer of wind turbines—announced it would introduce a 4-MW gearless wind turbine (a design requiring no gearbox between turbine and generator) in 2012. The move directly challenges market leader Siemens Energy, of Germany, and its head-to-head competitor, Denmark’s Vestas Wind Systems.

Many alternative approaches for determining a useful definition of combined heat and power fossil power plant efficiency have been proposed, although most fail to produce a universal definition. This follow-up report to our February story on plant efficiency shows how an exergy analysis supplies the elusive solution.

Finland’s government in April approved two of three proposals for the construction of new nuclear reactors in an effort to rid the country of its dependency on electricity imports from other countries—especially Russia—as well as to decrease carbon emissions.

IMI Sensors released model 682A09 ICP In-Line 4-20 mA Vibration Transmitter, a device that installs with any industrial accelerometer and converts the vibration signal to a 4-20 mA velocity output that can be trended with today’s PLC, DCS, or SCADA control room systems. Its sleek design installs right into the cable run. No DIN rails, […]

The Brattle Group released a provocative study paper in March in which the authors postulate that using more natural gas for generating electricity could reduce our dependence on coal-fired generation and reduce carbon emissions. Also discussed is an unexpected side effect: Renewables could push natural gas plants down in the dispatch mix in the future. Just because natural gas reserves are at a record high and the price is at historic lows doesn’t mean that gas demand will increase.

The demand for "green" electricity — electricity produced from renewable sources like wind, solar, hydropower, geothermal, and biofuels — is at an all-time high in the U.S. Over the past decade, solar and wind capacity have increased dramatically due largely to mandatory renewable portfolio standards (RPS), which have now been adopted by 27 states.

For the past 26 years, Cambridge Energy Research Associates (CERA) has hosted an annual CERAWeek conference in Houston that is renowned for high-profile attendees from around the world. During the week of March 8, security was tight as oil ministers from the Middle East and CEOs from the largest oil and gas companies and electric utilities rolled into Houston to exchange ideas and forecasts. More than 1,200 delegates from 55 countries attended to hear more than 100 distinguished speakers discuss a business that seems to have renewed optimism about the future.

Laser shaping technology has evolved from a two-step process into a single process that drills and shapes holes through a TBC, bond coat, and airfoil base metal to create a finished product.

This third and final installment addresses three more areas where an investment in good maintenance practices pays operating availability dividends.

Extech Instruments introduced the EX845, a 1,000A AC/DC CAT IV clamp meter with new METERLiNK technology and a built-in infrared thermometer. METERLiNK wirelessly connects FLIR infrared cameras to Extech meters via Bluetooth to simplify inspections. During infrared inspections of electrical components, users can transmit key electrical readings such as current or voltage from an Extech […]

There is no doubt that the year-plus since passage of the American Recovery and Reinvestment Act of 2009 (Recovery Act) has borne witness to a great deal of activity among the diverse groups of smart grid stakeholders.

Flowserve Corp. has added 24- to 48-volt DC-input power for all sizes of Flowserve Limitorque QX electronic valve actuators. The QX offers reliability for remote applications that require an uninterrupted power supply but cannot use single- or three-phase AC volts. The electronic controls in the Limitorque QX actuators with DC volt capability are 100% digital […]

The Nuclear Waste Policy Act and Amendments of 1982 and 1987 established a national policy and schedule for developing geologic repositories for the disposal of spent nuclear fuel and high-level radioactive wastes. Those deadlines have come and gone; the cancellation of Yucca Mountain was only the latest failure of this policy to become reality. The task of finding a new storage location is now a political committee’s homework assignment. History tells us that committee members have been given an impossible task.

The Fluid Components International ST51 flow meter is designed to measure the flow of biogases, methane, and other greenhouse gas mixtures. The flow meter comes in an explosion-proof instrument and features a no-moving-parts design that’s nonclogging and operates over a wide flow range with low-flow sensitivity. A big plus is that the meter calibration is […]

At least 10 workers have died from natural gas piping explosions in the past 12 months. The most recent disaster, which occurred during gas system purging at the Kleen Energy Systems plant, claimed five lives and injured 27 workers. It’s time the industry understood the unique design and safety requirements for working with and purging natural gas piping.

Lenox Instrument Co. announced its new FireSight Thermal Imaging Camera System designed specifically to provide clear, real-time monitoring and accurate, noncontact temperature measurement through combustion flames. Temperature data are transmitted from 110,000 individual temperature points via a high-speed digital connection. Designed to be installed through a small opening in the combustion chamber wall, the high-resolution […]

Much like the crime scene investigators on the CSI TV shows, power plant investigation teams are increasingly employing forensic engineering methods to gather evidence and determine the causes of malfunctions of equipment, materials, or products that result in personal injuries or property damage. Case studies show how different investigation teams used their forensic engineering expertise to examine a dust collector explosion, a coal terminal fire, and the failure of a forced draft fan.

Henkel Corp. has introduced two new Loctite threadlockers formulated to withstand consistent operating temperatures up to 360F. Curing consistently and thoroughly without cleaning, these new products tolerate the oils and lubricants typically found on "as received" threaded fasteners. These products will also cure on plated, aluminum, stainless, and chromated fasteners without primers. Loctite 243 and […]

If not properly controlled, coal and coal dust can cause fires, explosions, and implosions at power plants. Strategies for promoting safer management of these combustibles include actions such as training personnel exposed to the hazards of coal and coal dust about safe handling methods.

Mexico’s federal government retains almost total control over who builds and owns what electricity infrastructure. But if you know how to work within the strict constraints, it is possible to engage in profitable projects.