POWER

Replacing equipment inside a nuclear power plant requires careful planning that begins many months before the plant outage. Entergy has adopted advanced modeling and simulation tools that allow engineers to "walk through" the entire outage in a virtual model, thus avoiding unanticipated surprises.

Nexen has launched the TL Series, a pneumatically engaged, single-position torque limiter for improved overload protection for industrial machinery. The TL Series uses a ball/detent interface and proximity sensor to immediately disengage the machine shaft when excessive torque or a machine jam occurs, effectively protecting downstream equipment and product from damage and decreasing downtime. Upon […]

Most of the big utilities, with an eye to ensuring a good mix of future generation resources, have a new nuclear plant in development. Even though federal loan guarantees are slow to materialize and financing these multi-billion-dollar projects has become a bet-the-company investment, the NRC has more than 40 applications from generators that continue to believe in the future of nuclear power.

Wahl Instruments introduced the Heat Spy Portable Calibration Black Body, an ambient temperature black body used for single-point calibration verification and checking of thermal imaging cameras and point infrared thermometers. The easy-to-use device features an accuracy of ±0.3F (0.2C) over the entire range, and it is housed in a watertight IP67 carrying case. The Wahl […]

In August 2009, the Nuclear Regulatory Commission (NRC) issued its fourth Early Site Permit for two new units at Southern Nuclear’s Vogtle site and its first for the Westinghouse AP1000 pressurized water reactor design. The two new units planned for Vogtle also became the reference plant for the AP1000 under NuStart in June 2009. This means Vogtle Units 3 and 4 will be the first licensed installations of the new AP1000 reactor design in the U.S. Plant Vogtle is expected to get the NRC’s approval to begin construction in 2011.

Using modularization in the construction of nuclear containment vessels can be one way to control both cost and schedule when building the next generation of U.S. nuclear power plants. Although the advantages of modularization can be significant, each new reactor design and plant site poses unique construction challenges and must be individually analyzed to determine the benefits of this approach.

If the planned expansion of nuclear power materializes, it will amplify demands on a nuclear fuel supply system that is only beginning to recover from decades of neglect.

Olkiluoto 3, the world’s first EPR whose construction in Finland has been plagued by major delays, in September reached a significant milestone as its 200 – metric ton, 47-meter-diameter steel dome was hoisted into position 44 meters above the ground.

This September — a year after Vattenfall launched the world’s first oxyfuel pilot plant for carbon capture and sequestration (CCS) at the Schwarze Pumpe lignite-fired plant south of Berlin, Germany — three high-profile and long-awaited carbon capture tests started operation around the world.

July 17, 1955, was the first time electricity generated by a U.S. nuclear power plant flowed into a utility grid. The experiment required Utah Power & Light to disconnect itself from the power lines to the 1,200 residents of Arco, Idaho, and plug in the Argonne National Laboratory experimental boiler water reactor, BORAX-III. The plant produced merely 2 megawatts for more than an hour, as planned, after which linemen reconnected the town’s grid to the utility. Since then, the U.S. nuclear industry has demonstrated excellence in operations, but more than 50 years after that first nuclear power supply, it is lagging far behind even developing nations in new construction.

While the global spotlight is fixed on India’s massive coal-fired power capacity expansion, the country with meager uranium reserves has been pressing on with a unique long-term program that pushes for research and development of nuclear reactors using all three main fissionable materials.

The expected renaissance for U.S. coal-fired generation has been more evolutionary than revolutionary: Less than half of the announced plants will likely progress to construction. However, the percentages for coal-fired plants aren’t significantly different from those for combined-cycle plants a decade ago, when dozens were ultimately canceled, leaving developers with warehouses full of unused gas turbines. The difference this time: The threat of carbon control legislation has moved many projects to the “wait and see” category.

Once pulverized coal flows have been measured, they can be balanced and optimized. Until then, tuning is simply guesswork. The right way to balance furnace fuel flows is to establish solid baseline performance by proper measurement of fuel flow, fineness, and velocity. Only then can all the coal pipes be accurately balanced and followed by a tune-up of the boiler controls.

Martin Engineering’s Performance Duty QC#1 Belt Cleaner (PDQC#1) is the latest addition to the company’s line of "Quick Change" belt cleaners. The PDQC #1 Cleaner features a more rugged steel mainframe, a low-maintenance spring tensioner, and a high-volume urethane blade that extends life while maintaining cleaning performance. It also uses a one-piece urethane blade featuring […]

In this column last month I quoted Indian Environmental Minister Jairam Ramesh to represent India’s intention to not agree to any legally binding emissions targets at the Copenhagen Climate Change Conference in December. That conference will start formal negotiations of a follow-on agreement to the Kyoto Protocol. A number of readers wrote to say that they believe India and China, despite their protestations to the contrary, will cave to international pressure and at the end of the day agree to some binding carbon emissions limits. I disagree.

For some time, the U.S. energy industry has feared the prospect of large-scale climate change litigation (CCL) that seeks to link emissions of greenhouse gases (GHG) to global warming. Thus far though, only a handful of such suits have been filed, and none has yielded any judgments against the energy industry. This begs the question of whether the energy industry can now stop worrying about CCL.

News items of interest to industry professionals.

A reusable organic liquid developed by the U.S. Department of Energy’s Pacific Northwest National Laboratory (PNNL) to remove carbon dioxide (CO₂) or sulfur dioxide (SO₂) from power plant emissions could one day replace current scrubbing methods and allow power plants to capture the gases in a cost-efficient way that uses no water and less energy.

When high-temperature boiler feedwater passes through a control valve, the pressure drop can exceed several thousand pounds per square inch, placing extreme stress on the valve body and internal parts. If those parts are not engineered and manufactured to the highest industry standards, there is a very real possibility of the severe conditions damaging or destroying the valve.

Since Robert Stirling invented the Stirling engine in 1816, it has been used in an array of specialized applications. That trend continues today. Its compatibility with clean energy sources is becoming apparent: It is an external combustion engine that can utilize almost any heat source, it encloses a fixed amount of a gaseous working fluid, and it doesn’t require any water — unlike a steam engine.

For several years there has been widespread doubt about Washington’s ability to move forward with a national program to address climate change and reduce greenhouse gas (GHG) emissions. At various times during the Bush administration, it appeared that legislation might be possible, but it always collapsed under the weight of partisan politics and competing special […]

Italy’s Enel said in August that it has successfully begun operating a power plant in Fusina, near Venice, in the Veneto region of Italy, that is fueled 100% by hydrogen. The industrial-sized plant’s building site was officially opened in April 2008, after which infrastructure and technology work was carried out on schedule. Initial testing of the turbine using methane gas was conducted in the spring of 2009, and now — after completion of the special pipeline — the plant has switched to 100% hydrogen fueling, Italy’s largest energy company said.

When TVA’s Bull Run Fossil Plant was erected in the mid-1960s, it could boast of having the largest boiler in the U.S., and the plant has enjoyed a long, enviable efficiency track record. Today the public judges coal plants by their emissions. Now that it’s been outfitted with the most advanced air quality control systems, including the latest flue gas desulfurization system design, Bull Run scores a perfect "10" in both categories.

Africa is emerging as a prominent voice in calling for a global nuclear renaissance. Driven by chronic shortages from population explosions, decades of drought, and dependence on hydropower — and spurred by discoveries of significant uranium reserves on the continent — several countries are considering nuclear power as a viable option.

Hirakud Power uses environmentally friendly circulating fluidized bed (CFB) combustion technology to produce electricity for one of the world’s oldest aluminum-smelting operations. This "captive power plant" has engineered a number of technical fixes to its original boiler designs to improve plant reliability and reduce outages and boiler repair costs. It also has made strategic investments in upgraded machinery to reduce auxiliary power consumption. In addition to an excellent environmental track record, as evidenced by being Asia’s first ISO 14001 (BS 7750) – certified power plant, Hirakud Power has solidified its position as an industry leader in CFB boiler operating experience and efficient power production.

A solar thermal demonstration power plant in Jülich, Germany, that was developed by the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt; DLR), was formally handed over to its future operator, the Jülich Department of Works this August.

This plant’s staff proves that a can-do attitude and high productivity can be compatible with a safer workplace. The proactive approaches they used at the 162-MW Hutsonville plant ranged from improving boiler efficiency to better managing risks to workers.

Many customer quotation requests provide only the line size, pressure class rating, and valve type. A typical request might read: size 4, Class 900 globe valve. Though this may be enough information to produce a valve quote, it rarely is enough information to size the best valve from both a performance and cost perspective.

Omaha Public Power District commissioned Unit 2 at its Nebraska City Station in May of this year. The new 682-MW unit joins Unit 1, which went commercial 30 years ago in the same month. The project is outfitted with all the requisite air quality control systems and sports a very good thermal efficiency. More importantly, the plant will provide reasonably priced power for customers of eight municipal utilities that share ownership of the plant’s electrical output. Those utilities paid for their portion of the construction cost and now receive a like portion of the electrical output from Unit 2 under a unique participation power agreement.

ESAB Welding & Cutting Products’ newly introduced CaddyTig 2200i AC/DC power source is designed to produce quality gas tungsten arc (TIG) and shielded metal arc (stick) welds in a variety of materials. With a light, compact design, the CaddyTig 2200i offers control panels that present all welding parameters in an easy-to-understand layout. ESAB’s two-program function […]