POWER

The expected renaissance for U.S. coal-fired generation has been more evolutionary than revolutionary: Less than half of the announced plants will likely progress to construction. However, the percentages for coal-fired plants aren’t significantly different from those for combined-cycle plants a decade ago, when dozens were ultimately canceled, leaving developers with warehouses full of unused gas turbines. The difference this time: The threat of carbon control legislation has moved many projects to the “wait and see” category.

Once pulverized coal flows have been measured, they can be balanced and optimized. Until then, tuning is simply guesswork. The right way to balance furnace fuel flows is to establish solid baseline performance by proper measurement of fuel flow, fineness, and velocity. Only then can all the coal pipes be accurately balanced and followed by a tune-up of the boiler controls.

Martin Engineering’s Performance Duty QC#1 Belt Cleaner (PDQC#1) is the latest addition to the company’s line of "Quick Change" belt cleaners. The PDQC #1 Cleaner features a more rugged steel mainframe, a low-maintenance spring tensioner, and a high-volume urethane blade that extends life while maintaining cleaning performance. It also uses a one-piece urethane blade featuring […]

In this column last month I quoted Indian Environmental Minister Jairam Ramesh to represent India’s intention to not agree to any legally binding emissions targets at the Copenhagen Climate Change Conference in December. That conference will start formal negotiations of a follow-on agreement to the Kyoto Protocol. A number of readers wrote to say that they believe India and China, despite their protestations to the contrary, will cave to international pressure and at the end of the day agree to some binding carbon emissions limits. I disagree.

For some time, the U.S. energy industry has feared the prospect of large-scale climate change litigation (CCL) that seeks to link emissions of greenhouse gases (GHG) to global warming. Thus far though, only a handful of such suits have been filed, and none has yielded any judgments against the energy industry. This begs the question of whether the energy industry can now stop worrying about CCL.

News items of interest to industry professionals.

A reusable organic liquid developed by the U.S. Department of Energy’s Pacific Northwest National Laboratory (PNNL) to remove carbon dioxide (CO₂) or sulfur dioxide (SO₂) from power plant emissions could one day replace current scrubbing methods and allow power plants to capture the gases in a cost-efficient way that uses no water and less energy.

When high-temperature boiler feedwater passes through a control valve, the pressure drop can exceed several thousand pounds per square inch, placing extreme stress on the valve body and internal parts. If those parts are not engineered and manufactured to the highest industry standards, there is a very real possibility of the severe conditions damaging or destroying the valve.

Since Robert Stirling invented the Stirling engine in 1816, it has been used in an array of specialized applications. That trend continues today. Its compatibility with clean energy sources is becoming apparent: It is an external combustion engine that can utilize almost any heat source, it encloses a fixed amount of a gaseous working fluid, and it doesn’t require any water — unlike a steam engine.

For several years there has been widespread doubt about Washington’s ability to move forward with a national program to address climate change and reduce greenhouse gas (GHG) emissions. At various times during the Bush administration, it appeared that legislation might be possible, but it always collapsed under the weight of partisan politics and competing special […]

Italy’s Enel said in August that it has successfully begun operating a power plant in Fusina, near Venice, in the Veneto region of Italy, that is fueled 100% by hydrogen. The industrial-sized plant’s building site was officially opened in April 2008, after which infrastructure and technology work was carried out on schedule. Initial testing of the turbine using methane gas was conducted in the spring of 2009, and now — after completion of the special pipeline — the plant has switched to 100% hydrogen fueling, Italy’s largest energy company said.

When TVA’s Bull Run Fossil Plant was erected in the mid-1960s, it could boast of having the largest boiler in the U.S., and the plant has enjoyed a long, enviable efficiency track record. Today the public judges coal plants by their emissions. Now that it’s been outfitted with the most advanced air quality control systems, including the latest flue gas desulfurization system design, Bull Run scores a perfect "10" in both categories.

Africa is emerging as a prominent voice in calling for a global nuclear renaissance. Driven by chronic shortages from population explosions, decades of drought, and dependence on hydropower — and spurred by discoveries of significant uranium reserves on the continent — several countries are considering nuclear power as a viable option.

Hirakud Power uses environmentally friendly circulating fluidized bed (CFB) combustion technology to produce electricity for one of the world’s oldest aluminum-smelting operations. This "captive power plant" has engineered a number of technical fixes to its original boiler designs to improve plant reliability and reduce outages and boiler repair costs. It also has made strategic investments in upgraded machinery to reduce auxiliary power consumption. In addition to an excellent environmental track record, as evidenced by being Asia’s first ISO 14001 (BS 7750) – certified power plant, Hirakud Power has solidified its position as an industry leader in CFB boiler operating experience and efficient power production.

A solar thermal demonstration power plant in Jülich, Germany, that was developed by the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt; DLR), was formally handed over to its future operator, the Jülich Department of Works this August.

This plant’s staff proves that a can-do attitude and high productivity can be compatible with a safer workplace. The proactive approaches they used at the 162-MW Hutsonville plant ranged from improving boiler efficiency to better managing risks to workers.

Many customer quotation requests provide only the line size, pressure class rating, and valve type. A typical request might read: size 4, Class 900 globe valve. Though this may be enough information to produce a valve quote, it rarely is enough information to size the best valve from both a performance and cost perspective.

Omaha Public Power District commissioned Unit 2 at its Nebraska City Station in May of this year. The new 682-MW unit joins Unit 1, which went commercial 30 years ago in the same month. The project is outfitted with all the requisite air quality control systems and sports a very good thermal efficiency. More importantly, the plant will provide reasonably priced power for customers of eight municipal utilities that share ownership of the plant’s electrical output. Those utilities paid for their portion of the construction cost and now receive a like portion of the electrical output from Unit 2 under a unique participation power agreement.

ESAB Welding & Cutting Products’ newly introduced CaddyTig 2200i AC/DC power source is designed to produce quality gas tungsten arc (TIG) and shielded metal arc (stick) welds in a variety of materials. With a light, compact design, the CaddyTig 2200i offers control panels that present all welding parameters in an easy-to-understand layout. ESAB’s two-program function […]

Hard work was required at the 2,600-MW Rockport Plant to make improvements to equipment, materials, and processes. But that hard work has paid off: The plant’s units operate much better, employee safety has improved, the facility is setting generation records with both of its 1,300-MW units, and it earned the PRB Coal Users’ Group Large Plant of the Year honors.

The design of Nash’s new ECO-FLO builds on the company’s previous liquid ring vacuum pump models. While it offers the same reliability, performance, and operating costs, the ECO-FLO reduces water usage by up to 50%. The inlet and discharge piping are unchanged, and the upgraded model uses an existing base, motor, and drive. ECO-FLO is […]

Construction of the Portlands Energy Centre was a logistical dream: A mothballed power plant next door had an active switchyard, natural gas pipeline, and cooling water structure. The new facility put peak power into the Ontario Power Authority’s grid from its two combustion turbines only two years after collecting the necessary permits. The entire plant entered commercial service on April 23, 2009 — six weeks early.

Recent months brought several developments in Europe’s much-touted "nuclear renaissance." Spain Extends Life of Nation’s Oldest Reactor Spain’s government on July 2 granted a four-year extension to the operating permit of the 466-MW Santa María de Garoña nuclear power plant (Figure 3). The decision follows a nonbinding recommendation by Spain’s nuclear regulator in June to […]

Xcel Energy has completed the third and final project required by its 2003 Metropolitan Emissions Reduction Project agreement: repowering the Riverside Plant with a gas-fired 2 x 1 combined-cycle plant and tearing down the old coal-fired plant. Saved from demolition was the Unit 7 steam turbine system that now serves the new plant. Xcel staff expertly managed the project to an on-time start-up and accepted many important construction tasks, harkening back to the days when utilities took a more active role in the design and construction of projects.

The first aircraft designed to fly day and night propelled solely by solar energy was unveiled at Dübendorf airfield, Switzerland, in late June. The Solar Impulse has the wingspan of a Boeing 747-400 and the weight of an average family car (1,600 kg) (Figure 4). More than 12,000 solar cells mounted onto the wings will […]

At Royal Pride Holland’s commercial tomato greenhouse, green thumbs and green energy go hand in hand. With a total energy utilization of 95% in this application, GE’s new Jenbacher J624 natural gas – fired engines offer the innovative greenhouse an economical supply of on-site electrical and thermal power, as well as CO₂ fertilization, to support its operations.

In late June, Scotland officially opened the Glendoe Hydro Scheme, a 100-MW project whose construction near Loch Ness in the Scottish Highlands was the region’s biggest civil engineering project in recent times. Planning for the project began in 2001, and it took three years to build. Today, the project has the highest head — the […]

Biomass — plant matter that’s grown to generate energy — converted into electricity could result in 81% more transportation miles and 108% more emissions offsets than ethanol, according to U.S. researchers. In addition, the electricity option would be twice as effective at reducing greenhouse gas (GHG) emissions. The study, published in the May 22 issue […]

Uncertainty about CO₂ emissions legislation is prompting power plant owners to consider the possibility of accommodating "add-on" CO₂ capture and sequestration solutions for coal-fired plants in the future. Those same plant owners may be overlooking the possibility that future natural gas – fired combined cycles will also be subject to CO₂ capture requirements. This month we examine the capture options. In a future issue, Part II will present the installation and operating costs of different carbon capture technologies.