Gas

In the 1980s, Houston wildcatter George Mitchell drilled the first well into the Barnett Shale formation that stretches through north and central Texas. He tapped into what would turn out to be one of the most prolific and valuable onshore natural gas reserves in the United States.

This summary of power generation projects is a web-only supplement to the November 2008 special report titled “Whistling in the dark: Inside South Africa’s power crisis.”

South Korea, one of the “Four Asian Tigers” known for their aggressive economies, is boosting its electrical capacity with the recent addition of the Bugok II Power Plant. Ranked as the top plant in South Korea because of its efficient, environmentally friendly operation, the 565-MW plant is powered by combined-cycle units that burn natural gas. Part of this project’s success derives from the fact that Bugok I and II were the first projects awarded to a foreign company by a South Korean independent power producer.

At 564 MW, Sierra Pacific Resources’ Frank A. Tracy Combined Cycle Plant is the largest power project constructed in northern Nevada in 24 years and will reduce the state’s dependence on expensive power purchases from out-of-state suppliers. The project achieved a significant safety milestone by expending 1.5 million safe work hours during construction with zero lost-time accidents.

With greenhouse gas caps on the horizon, more U.S. utilities now have another reason–besides tightening air pollution limits–to consider replacing some of their old coal-fired plants with less-carbon-intensive gas-fired capacity. Even local residents are pleased with the results of an Xcel Energy project to do just that in St. Paul, Minnesota. For Xcel, the key ingredient in the recipe for its recently commissioned High Bridge plant was hiring an EPC contractor smart enough to overcome formidable site constraints.

Power supplies are looking brighter these days in the Land of the Midnight Sun now that the Kårstø combined-cycle power plant has begun commercial operation. Kårstø is Norway’s first commercial onshore gas-fired combined-cycle plant. Combining Scandinavian savvy with German engineering, this 420-MW plant showcases maximum efficiency coupled with minimal emissions.

We Energies’ Port Washington Generating Station Phase 2 is recognized as a 2008 POWER Top Plant for its design innovation and strong teamwork among the owner, contractor, and craft personnel that ensured project completion on time, on budget, and with a stellar safety record. While staying true to its historical roots, the plant will remain a good neighbor and a reliable provider of intermediate-load power to the region for many years to come.

Yucca Mountain plan sent to NRC/ CPV cells get cooling chips from IBM/ StatoilHydro to pilot test first offshore floating wind turbine/ U.S. rivers next massive power source?/ Siemens delivers 500-MW gasifiers/ Algae: A green solution/ POWER digest

It is rare indeed to witness, at an otherwise staid industry forum, the public rebuke of the country’s most prominent supplier to the electric power industry. But at the Keynote session and Power Industry CEO Roundtable of the 2008 ELECTRIC POWER Conference & Exhibition in Baltimore this May, Milton Lee, general manager and CEO of […]

Artificial photosynthesis for solar power? / Poultry litter to fuel 55-MW N.C. plan / First fuel cell-powered plane takes flight / First HTS transmission cable energized / PTC powers wind power industry / Renewing Greensburg / GAO deems coal-to-gas switch impractical / Assessing the Congo River’s power potential / POWER digest / Corrections

Tenaska proposes first new coal-fired plant with carbon capture/ Concerns raised over growth of China’s CO2 emissions/ Sandia, Stirling Energy Systems set new world record/ Indonesia orders first Wärtsilä Gas Cubes/ First wind turbines on Galapagos Islands cut oil imports/ Harnessing waste heat for electricity/ POWER digest/ Correction

The new, 424-MW Castejon 2 combined-cycle plant designed and built by Alstom was recently given its provisional acceptance certificate. Alstom used its “Plant Integrator” approach to fast-track delivery of a plant just like Castejon 1, which averaged 98% availability during its first three years of operation. That kind of performance is crucial to generators operating in the Spanish merchant power market—or any market.

Hot reheat steam bypass actuators are some of the most critical, yet least understood components in a typical combined-cycle plant. If you’re using pneumatic actuators to stroke your main steam or hot reheat bypass valves in a cascading bypass system, you’re behind the times. Here’s a way to get better control of the bypass process, shorten unit start-up and train blending times, and decrease your plant’s heat rate—all at the same time.

Predicting combined-cycle system longevity and determining optimal maintenance intervals at the same time is difficult: It requires balancing repair costs against the risk of trying to squeeze that last bit of life out of some component before it fails. One solution to the problem is to extend coverage of an equivalent operating hours (EOH) preventive management program for turbines to the entire plant.

DOE scraps FutureGen / U.S. nuclear plants have record year / Westinghouse wins TVA contract / UniStar Nuclear to file for COL / AEP ranks second in U.S. construction / China moving to the driver’s seat / New solar cycle poses risks / Dutch favor power from natural gas / POWER digest / Corrections

Developing power projects has become less a technical challenge and more an exercise in developing good relationships among all the stakeholders. If a community understands the need for a new plant and is involved in its development process, the odds of a successful project increase.

FutureGen picks Mattoon, Ill./Duke applies for first greenfield COL/PPL to work with UniStar on another COL
/Areva seeks NRC certification of its reactor/Mitsubishi also in line at the NRC/PV project shines in Nevada/SunEdison commissions Colorado PV plant/Big concentrating solar plant proposed/Super Boiler celebrates first anniversary/Small fuel cell uses JP-8 jet fuel/POWER digest

All fossil fuels carry some risk with their reward of an energy density that’s sufficient for producing electricity economically. For coal and natural gas, that threat is a fire or explosion. However, the risk of an explosion isn’t limited to gas-fired plants. Gas poses a threat to any plant that uses the fuel, even in small quantities for heating. Here’s an overview of what you should be doing to keep gas pipelines from corroding and exploding.

Dominion applies for new Virginia reactor / ABB commissions world’s largest SVC / Google Earth adds air quality data / Alstom supplies integrated solar/CC project in Morocco / DOE updates coal plant database / Dam the Red Sea? / Complying with CWA Section 316

In our second annual report on the state and future of the U.S. power generation industry, we combine the considerable experience of POWER’s editorial staff with the market savvy of Industrial Info Resources Inc. (see next story) to preview the industry’s direction in 2008. We anticipate that the specter of carbon control legislation will hobble coal and make renewables the hot ticket while nukes continue to inch forward in a generation market that is basically treading water.

Industrial Info Resources’ strengths are tracking capital projects and cost projections and providing intelligence about the power generation market, among others. IIR has used its large industry databases and numerous industry contacts to develop its outlook for 2008. Here’s what you should expect and plan for this year.

TVA may revive Bellefonte / GE’s globetrotting Jenbaches / Largest PV plant taking shape / When will PV be competitive? / Siemens goes to the wall with solar / Breakthrough in metamaterials / POWER digest

Siemens ships first blade from U.S. plant; GE’s frames hit 1,000; Battery problems hit hybrid EV programs; Solar thermal rebounds in California;Peabody’s Illinois coal plant gets green light;EPA could sink 278-MW CFB unit; Longest-serving NRC commissioner dies at 58; POWER digest; Readers talk back; corrections

October 1886 In the late 19th century, efficient combustion of solid fuels was achieved more by trial and error than by a fundamental understanding of stoichiometry and staged combustion. Boiler manufacturers took many different approaches to the challenge. Some made sense; others didn’t. In which category does the design described below fall? In 1886 the […]

Constellation files partial COL / IAEA scrutinizes shaken Japanese nuke / Wave energy of the future? / New GE plant reigns in Spain / Solar house competition heats up / Oxygen-blown IGCC, at micro-scale / Turning corncobs into ethanol / Court blocks gas attack on coal project / New advanced energy initiatives / POWER digest

Bahrain began privatizing its electricity and water-supply sectors three years ago, and the Al Ezzel Power Plant represents the first fruit of that strategic shift. The 950-MW plant, powered by two identical 2 x 1 combined-cycle units that burn natural gas, went commercial in May of this year. The plant now supplies about half of the national grid’s demand. The success of this fast-track project demonstrates the advantages of free markets and the wisdom of bringing in experts to build new capacity.

This plant’s main claim to fame: It marks the commercial debut of GE’s 100-MW LMS100 gas turbine-generator. According to Basin Electric, over the unit’s first year of service it has demonstrated top-notch operating flexibility in peaking, mid-range, and baseload service, thanks to capabilities such as 10-minute cold start-ups and minimal impact on heat rate at partial loads. In addition to hosting the first LMS100, Groton Generating Station earns recognition as one of POWER’s Top Plants for the attention its design pays to reliability and resource planning.

When a blackout shuts down a factory, the impact isn’t apparent to the public. But lose power at an international airport, and thousands of angry travelers and the people waiting for them won’t be interested in excuses. The Greater Toronto Airports Authority learned that lesson in August 2003. Ten months later, it began building a 117-MW cogeneration plant that is now capable of supplying all of its energy needs—not just electricity, but space heating and chilled water as well.

The rationale for a typical cogeneration plant is clear: Supply some power, and maybe some steam, to an industrial host and save energy dollars on both sides of the fence. But integrating a cogen plant that also produces hydrogen with a major refinery that operates 24/7 is a job best left to a company with diverse and proven technology skills. The Air Products Port Arthur II project proves that such a job can be done right. Accordingly, it is one of POWER’s natural gas–fired Top Plants of 2007.