POWER
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O&M
Use predictive techniques to guide your mercury compliance strategy
Several states have mandated faster and/or deeper reductions in plant mercury emissions than those called for by the Clean Air Mercury Rule. Unfortunately, differences between plants make accurate evaluation of control options difficult. In most cases, even statistically based Hg emission models don’t pass muster because they don’t account for the dynamic chemical behavior of Hg species in gas cleaning systems. This article describes one system evaluation tool that has been validated using Hg field test data from 50 full-scale flue gas cleaning systems. It is already being used by TVA and other utilities.
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Business
Application determines DG system configuration
The intended use is the primary consideration (even fuel is secondary) when choosing an on-site energy system. Whether the need is for power alone or for heat as well, distributed generation plants have delivered lower energy costs and improved reliability to industrial and commercial customers worldwide. Following are six case studies of reciprocating engine systems that highlight their versatility.
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O&M
Detecting and solving lube oil varnish problems
Have you bought electrostatic or agglomeration equipment to rid your turbine oil of varnish deposits, but its varnish potential rating failed to improve? Or, after an initial drop, has the varnish potential returned to its previous level? Even worse, have you had recurring valve sticking problems after making a sizeable investment to "solve" this problem? Welcome to the world of soluble varnish caused by autodegradation. Read the unvarnished truth about varnish and how to get rid of it for good.
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Marmaduke
Marmy’s loose rivets
Steve Elonka began chronicling the exploits of Marmaduke Surfaceblow—a six-foot-four marine engineer with a steel brush mustache and a foghorn voice—in POWER in 1948, when he raised the wooden mast of the SS Asia Sun with the help of two cobras and a case of Sandpaper Gin. Marmy’s simple solutions to seemingly intractable plant problems remain timeless. This Classic Marmaduke story, originally published in 1958, illustrates that big problems often have simple, but ingenious, solutions.
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News
Retrospective
August 1886 POWER reported on one of the first twin-cylinder "Otto" natural gas–fired engines that had recently appeared in the U.S. power market. The report notes that "engines of 100 horsepower are being now economically used where gas is low in price, as in England and other European countries" (Figure 1). 1. A twin-cylinder "Otto" […]
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Commentary
Global warming "consensus" continues to melt away
We are witnessing an international awakening of scientists who are speaking out in opposition to former Vice President Al Gore, the United Nations, and the media-driven "consensus" on man-made global warming. In May, I released a report detailing scientists who were former believers in catastrophic man-made climate change but who have recently reversed themselves and […]
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Synfuel
Fueling around
Europeans didn’t know that corn existed before Columbus "discovered" America. It had been cultivated by indigenous North Americans for thousands of years before the Italian brought home what was to become a favorite food for many. The more adventuresome even figured out how to distill corn into something more to their liking. Fast-forward five hundred […]
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Gas
Global Monitor (August 2007)
PG&E mounts tidal power project / GE F-class turbine breaks record / Iowa welcomes ethanol-fed hog / NYPA upgrades pumped-storage plant / Bush blesses Browns Ferry 1 restart / Shearon Harris looks to live on / Nevada bets on solar thermal / Climate models questioned / POWER digest
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Readers talk back and Corrections (August 2007)
Reaction to reactor comment On page 34 of your April article on nuclear power, the author mischaracterized the maturity of one of the new reactors that have been submitted for NRC approval. The statement, "None of the advanced reactors that the NRC has certified (by reviewing engineering documents) has a performance record," is incorrect. GE’s […]
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O&M
Focus on O&M (August 2007)
Stop valves from leaking money / Integrating plant and equipment models / Pricing priceless knowledge
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Is ratepayer funding of utility R&D outdated?
Southern California Edison Co. (SCE) is requesting regulatory approval to recover over $50 million from ratepayers to analyze the feasibility and cost of a "commercial-scale" clean hydrogen power generation (CHPG) facility that would gasify coal to fuel a combined-cycle power plant and sequester the associated carbon emissions underground. If the study demonstrates the CHPG technology […]
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O&M
MidAmerican’s Walter Scott, Jr. Energy Center Unit 4 earns POWER’s highest honor
MidAmerican Energy Co. and its project partners are convinced that supercritical coal-firing technology’s inherently higher efficiency and lower CO2 emissions no longer come with a price: reduced reliability. Their Walter Scott, Jr. Energy Center Unit 4, the first major new supercritical plant in the U.S. in more than 15 years, is POWER’s 2007 Plant of the Year.
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Coal
PSNH’s Northern Wood Power Project repowers coal-fired plant with new fluidized-bed combustor
The Northern Wood Power Project permanently replaced a 50-MW coal-burning boiler at Public Service of New Hampshire’s Schiller Station with a state-of-the-art fluidized-bed wood-burning boiler of the same capacity. The project, completed in December 2006, reduced emissions and expanded the local market for low-grade wood. For planning and executing the multiyear, $75 million project at no cost to its ratepayers, PSNH wins POWER’s 2007 Marmaduke Award for excellence in O&M. The award is named for Marmaduke Surfaceblow, the fictional marine engineer/plant troubleshooter par excellence.
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News
Just say no to power poaching
The Energy Policy Act of 2005 gave the Federal Energy Regulatory Commission (FERC) the authority to override state and local opposition to the construction of interstate transmission lines if the agency determines that they will reduce system congestion. In April, the Department of Energy designated two regions that might qualify for such treatment as "national […]
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Nuclear
Global Monitor (July 2007)
Pistachio plant gives new meaning to green/Slightly sun-powered grill/Will lithium revolutionize hydrogen storage?/Calpine’s major Geysers geothermal upgrade/Rhone-Alps is French PV hot spot/Fuel cell–powered ice-resurfacing machine/Westinghouse proposes revised AP100 design/Sandia perfects solar alignment/SCE wants comprehensive coal study/POWER digest
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O&M
Focus on O&M (July 2007)
Hydro-demolition speeds reactor dome entry;
Tips for keeping your unit stable;
Air makes heavy move a breeze -
Legal & Regulatory
Cogeneration qualifying facilities warrant extended contracts
Congress’s enactment of the Public Utility Regulatory Policies Act of 1978 (PURPA) triggered a revolution in the development and construction of power plants. PURPA’s creation of an independent class of generators—qualifying facilities (QFs)—exposed a century-old economic myth that had justified restricting ownership of generating facilities to governmental and investor-owned utilities (IOUs). The success of QFs […]
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Coal
Westar’s Lawrence Energy Center wins for not blinking on safety
It took Westar Energy eight years to upgrade the Lawrence Energy Center to burn Powder River Basin coal. Its zero lost-time accident record during the million-man-hour project is a testament to Westar’s commitment to workplace safety. Here’s your backstage pass to meet the PRB Coal Users’ Group 2006 Plant of the Year.
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Instrumentation & Controls
Finding and fixing leakage within combined HP-IP steam turbines: Part I
By design, combined HP-IP turbines have a small amount of internal leakage from the high-pressure turbine to the intermediate-pressure turbine. When turbines are new, the amount of this leakage is close to the design heat balance. But as turbines age, the leakage increases considerably, causing a heat rate penalty and possibly a reliability problem. In Part I, we explore the symptoms and causes of excessive leakage within GE steam turbines and how to correct the problem. Part II, in next month’s issue, will examine the same issues for Westinghouse and Allis-Chalmers turbines.
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Coal
Navigating a carbon-constrained world
Scientific debate on the validity of global warming science continues, but the issue has yet had little impact on individuals. That impact is being negotiated in Washington, where a regulatory framework that would mandate reductions of greenhouse gases (GHGs) is taking shape. Legislative options under consideration would redefine what power plants must do-and not do-to […]
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Environmental
The bumpy road to federal carbon dioxide caps
There are often five stages to enacting major legislative reforms: Initial enthusiasm, a sobering recognition of the complex issues to be solved, excruciating negotiations over those issues, hand-to-hand combat with supporters of the status quo, and resignation that the final product only deals with part of the problem. Congress has reached Stage 2 as it considers a cap-and-trade system for reducing carbon emissions. Now the real work begins.
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O&M
Safety, compliance, and then production maximizes bottom line
When injuries or accidents occur, the employer ultimately loses on two counts: increased medical costs and employee absences. A policy of "safety, compliance, and then production" is more than just good business; it’s also good stewardship of the health and safety of employees who deserve no less.
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Coal
Dynamic classifiers improve pulverizer performance and more
Keeping coal-fired steam plants running efficiently and cleanly is a daily struggle. An article in the February 2007 issue of POWER explained that one way to improve the combustion and emissions performance of a plant is to optimize the performance of its coal pulverizers. By adding a dynamic classifier to the pulverizers, you can better control coal particle sizing and fineness—and increase pulverizer capacity to boot.
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Coal
What’s that scrubber going to cost?
The latest benchmarking study by the EUCG examines the technology and costs of 49 flue gas desulfurization systems currently under design or construction by 12 of the nation’s largest utilities. Although the study’s detailed results are proprietary to EUCG members that participated in it, POWER was given access to the top-level findings. To get details at the plant/unit level, you’ll have to join the EUCG and participate in the study, which is ongoing.
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This month in POWER…
July 1886 POWER reported on the latest steam engine technology offered to the power generation market, this time by France. The Boulet engine (Figure 1) was described as a "French horizontal compound condensing receiver engine, having cranks at right angles, cylinders side by side, and live steam jacket. The valves are double slides, giving small […]
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Commentary
Third time the charm for unbiased open access?
The Federal Energy Regulatory Commission (FERC) recently issued major rules that address for the third time "discrimination" issues remaining after FERC’s 1996 landmark Order 888, which ushered in mandatory open access to transmission. The order was intended to give all power sellers equal access to power lines and thus increase wholesale price competition. Earlier […]
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Legal & Regulatory
Politicians and state PUCs must shape energy policy together
Historically, states have delegated responsibility for establishing and implementing their energy policy to a public utilities commission (PUC). During most of the 20th century, state PUCs operated with relatively little interference from state legislators. In California, for example, the PUC, created by the state constitution, was vested with the broad authority to independently regulate […]
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Business
Chauncey Starr: A personal memoir
Chauncey Starr, founder of EPRI—the Electric Power Research Institute—and its first CEO, passed away on April 17, 2007. The previous day, a celebration of his recent 95th birthday had been held at EPRI, where Chauncey held forth for more than an hour on his life experiences and lessons learned. He was in fine fettle. Chauncey […]
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Instrumentation & Controls
Old plant, new mission
Since 1999, the Texas grid operator ERCOT has given plant owners economic incentives to upgrade and extend the life of their generating units. Lower Colorado River Authority has seized the opportunity to modernize the control systems of its 1970s-vintage Sim Gideon natural gas–fired steam plant. Sophisticated control schemes now calculate the toll taken by running units under severe service conditions—including the high ramp rates that a plant must execute to sell ancillary services.
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O&M
Drum pressure the key to managing boiler stored energy
At the heart of most boiler combustion control systems (and most coordinated boiler/turbine control systems as well) is throttle pressure correction, usually applied by the "master controller." Throttle pressure is considered a key variable to control because it represents the energy balance between the boiler and the turbine. When throttle pressure is constant, the boiler […]