POWER

As fluid passes through Exact Flow’s new DX-DL dual-rotor turbine flowmeter, the dual rotors become hydraulically coupled due to their counter-rotation. Not only does this allow the rotors to overcome the inertia and drag that typically affect single-rotor turbine flowmeters, it also extends the flow range to 500:1—five times the 100:1 flow range of a […]

Top Plant: The staff of the Rawhide Energy Station have been racking up operating stats and an environmental performance record that is the envy of other plant managers. In the past decade Rawhide has enjoyed an equivalent availability factor in the mid- to high 90s and an average capacity factor approaching 90%. Still not content with this performance, Rawhide invested in new technology and equipment upgrades to further optimize performance, reduce emissions, and keep cost competitive.

Enclosure manufacturer Rittal Corp.’s latest products are designed to be incorporated into electrical systems to help ensure safety against arc flash hazards. Data interface flaps, shown here, provide rapid system access via integrated USB, SUB-D9 RJ 45, and NEMA 5-15 sockets when needed. The affected enclosure remains closed and is thereby protected from ambient influences […]

Entergy christened its Performance Monitoring and Diagnostic Center several years ago to leverage the expertise of its most senior operators and technicians across the company’s entire fleet of plants. The center also makes use of advanced software tools that increase plant availability and reliability by identifying faults before they become major, unplanned outages. The center paid for itself for years to come with a single “big catch” last year.

GE Sensing & Inspection Technologies’ new family of ultrasonic flaw detectors incorporates conventional and phased array ultrasound technology in three upgradeable models: Phasor CV, Phasor 16/16 Weld, and Phasor XS. Each solution, designed for applications ranging from corrosion monitoring to defect detection and sizing, is compliant with all major inspection codes. The Phasor XS (shown […]

South Korea, one of the “Four Asian Tigers” known for their aggressive economies, is boosting its electrical capacity with the recent addition of the Bugok II Power Plant. Ranked as the top plant in South Korea because of its efficient, environmentally friendly operation, the 565-MW plant is powered by combined-cycle units that burn natural gas. Part of this project’s success derives from the fact that Bugok I and II were the first projects awarded to a foreign company by a South Korean independent power producer.

At 564 MW, Sierra Pacific Resources’ Frank A. Tracy Combined Cycle Plant is the largest power project constructed in northern Nevada in 24 years and will reduce the state’s dependence on expensive power purchases from out-of-state suppliers. The project achieved a significant safety milestone by expending 1.5 million safe work hours during construction with zero lost-time accidents.

With greenhouse gas caps on the horizon, more U.S. utilities now have another reason–besides tightening air pollution limits–to consider replacing some of their old coal-fired plants with less-carbon-intensive gas-fired capacity. Even local residents are pleased with the results of an Xcel Energy project to do just that in St. Paul, Minnesota. For Xcel, the key ingredient in the recipe for its recently commissioned High Bridge plant was hiring an EPC contractor smart enough to overcome formidable site constraints.

Power supplies are looking brighter these days in the Land of the Midnight Sun now that the Kårstø combined-cycle power plant has begun commercial operation. Kårstø is Norway’s first commercial onshore gas-fired combined-cycle plant. Combining Scandinavian savvy with German engineering, this 420-MW plant showcases maximum efficiency coupled with minimal emissions.

We Energies’ Port Washington Generating Station Phase 2 is recognized as a 2008 POWER Top Plant for its design innovation and strong teamwork among the owner, contractor, and craft personnel that ensured project completion on time, on budget, and with a stellar safety record. While staying true to its historical roots, the plant will remain a good neighbor and a reliable provider of intermediate-load power to the region for many years to come.

River or ocean water has been the mainstay for condensing turbine exhaust steam since the first steam turbine began generating electricity. A primary challenge facing today’s plant developers, especially in drought-prone regions, is incorporating processes that reduce plant water use and consumption. One solution is to shed the conventional mindset that once-through cooling is the only option and adopt dry cooling technologies that reduce plant water use from a flood to a few sips.

Gas-fired power plant designers and operators are increasingly challenged to reduce their plants’ water consumption and improve their thermal efficiency. Closed-loop, evaporative cooling systems (known as wet surface air coolers, or WSACs) are a cost-effective heat transfer technology that can simultaneously achieve both goals. In addition to providing lower-temperature cooling and condensing while requiring less space and horsepower than conventional systems, WSACs can use poor-quality water as spray makeup.

While the Bush administration is winding down during its final year, several of its major air pollution initiatives have recently unraveled. These casualties were the result of two recent federal court decisions and the Environmental Protection Agency chief’s refusal to regulate greenhouse gases under existing laws. These developments make it plain that any important new attempts to regulate air emissions will have to be made by the next president.

News reports tell us that rapidly growing economies, such as China’s, are importing more oil and raw materials each year, thereby pushing up commodity prices on the world market. One of the side effects of rising commodity prices is considerable increases in the cost of water treatment chemicals. Don’t be tempted to skimp on chemicals to save a buck but risk catastrophic damage. In the words of NASA’s former flight director, Gene Kranz: “Failure is not an option.”

Proper attention to dissolved oxygen levels in feedwater is fundamental for long-term equipment reliability, especially in a combined-cycle plant. When equipment approaches its design life, proper use of new analytic tools and technical expertise can identify impending corrosion and erosion problems and provide you with an estimate of remaining equipment life.

As oil prices soar and power prices threaten to follow, our republic’s mix of diverse cultural and economic interests must cooperate to achieve our common goal of energy self-sufficiency. Those interests seem to fall into one of four main groups—policy, corporate, finance, and technical innovation—each seeking to control the direction of our nation on major […]

Al Gore, self-appointed father of the climate change movement, astonished his most ardent supporters with a plan to produce 100% of the nation’s electricity from renewable energy and carbon-free sources within 10 years. “The quickest, cheapest, and best way to start using all this renewable energy is in the production of electricity. In fact, we […]

Cost hikes for all things nuclear in the U.S. and UK / North Americans plan liquid makeover for coal / California balloon bill deflates in legislative process / The Lego skyscraper / Of manure and methane / U.S. small wind turbine market moving slowly / Israeli desert center tests solar thermal tech for California desert / POWER digest / Correction

Tackling substandard water sources / Control abrasive wear in scrubber piping / Sensors and final control elements

This November, as part of California’s eclectic version of participatory democracy, its residents will vote on whether to amend the Solar and Clean Energy Act of 2008. Proposition No. 7 (Prop 7) promises to place the state on “the path to energy independence.” It would require all California electric utilities, including municipals, to procure 50% […]

Over time, turbine compressors and other driven compressors suffer from corrosion, oxidation, and, in many cases, severe fouling, which in turn can cause in-service breakdown and premature overhaul. Today’s innovative protective coatings can be applied on-site to rotors and individual components to replicate the surface finish, corrosion resistance, and antifouling properties of new components.

British Columbia began collecting increased tax revenue on fossil fuels on July 1 with a promise to rebate those taxes through reduced income and business tax rates. This "revenue recycling" plan makes little progress toward the province’s goal to reduce CO2 emissions 33% by 2020, yet it is hailed by proponents as a legislative milestone. Others believe B.C. residents are victims of another governmental "bait and switch" program. Does it matter to the rest of the world?

Steve Elonka began chronicling the exploits of Marmaduke Surfaceblow—a six-foot-four marine engineer with a steel brush mustache and a foghorn voice—in POWER in 1948, when he raised the wooden mast of the SS Asia Sun with the help of two cobras and a case of Sandpaper Gin. Marmy’s simple solutions to seemingly intractable plant problems remain timeless. This Classic Marmaduke story, originally published more than 40 years ago, illustrates that finesse often overcomes brute strength when solving delicate construction problems.

Opponents of massive new energy taxes and regulations breathed a small sigh of relief in June when the Lieberman-Warner climate-tax bill went down in flames on the Senate floor. Even 10 Democrats broke with the party and voted against it, writing that they would have opposed the bill on final passage. Unfortunately, power-mad bureaucrats at […]

I haven’t always been a supporter of former President Jimmy Carter’s politics, but I did vote for him, mainly because we shared the Navy experience and he was educated as an engineer. His later opposition to nuclear power surprised many of us in the power business at the time, and I found his suggestion to […]

Australia considers seabed sequestration legislation / ElectraTherm installs its first commercial waste-heat generator / Mass. researchers achieve dramatic increase in thermoelectric efficiency / Nuclear power option for developing nations gaining steam / The great green wall of China / POWER digest / Correction

Assess your cooling tower’s condition / Proper technique for vertical-up stick welding / Move material with a sonic horn

The California Air Resources Board (ARB) recently issued its long-awaited draft Climate Change Scoping Plan (Draft Plan) for implementing Assembly Bill (AB) 32, California’s ambitious greenhouse gas (GHG) emissions-reduction initiative. AB 32 requires California to reduce GHG emissions to 1990 levels by 2020—roughly a 30% reduction in projected “business-as-usual” emissions levels or 168 million metric […]

Wisconsin Public Service Corp. placed its world-class Weston 4 into commercial service on June 30 and is now enjoying the benefits of coal-fired supercritical technology’s inherently higher efficiency, operating flexibility, and lower CO2 emissions. For its unequalled environmental protection credentials, well-integrated project team, and employing without a doubt the most advanced coal-fired steam generation technology in the U.S. today, Weston 4 is awarded POWER magazine’s 2008 Plant of the Year award.