POWER

Although fluid monitoring technology has come of age in recent years, its level of sophistication varies widely across industries. Some users of bulk chemicals, fuels, and other fluids use state-of-the-art systems with bells and whistles like automated data gathering and transmission. At the other extreme, some tank farms still “stick the tanks.” Although 95% of large […]

Today’s utility business models re-emphasize utilities’ traditional mission—producing and delivering reliable, affordable power. Tracking how well that mission is executed is the raison d’être of modern plant performance benchmarking.

Richard Nixon was the master of the “big lie” in politics. Once, when his cronies expressed concern about some “liberal” statements he had made, he told them to “ignore what I say and watch what I do.” That insight into an elected representative’s true state of mind is as useful today as it was a […]

The pressure on power producers to supply reliable electricity is unyielding. Forced outages, which usually are caused by unexpected component failure or systemic problems, can prove very costly to both bottom line and reputation. To reduce the frequency and duration of unscheduled outages, many gencos are implementing comprehensive predictive maintenance (PdM) programs. Such is the […]

The Williamson Free School of Mechanical Trades near Philadelphia has been training power plant operations professionals for 112 years, and its graduates hold top positions at many major gencos, refineries, equipment suppliers, and design and construction companies. Testimonials indicate that it provides one of the best models for training tomorrow’s plant operators.

In April 2005, U.S. Secretary of Energy Samuel W. Bodman asked the National Coal Council to develop a “report identifying the challenges and opportunities of more fully exploring our domestic coal resources to meet the nation’s future energy needs.” The council has responded with eight specific recommendations for developing and implementing advanced coal processing and combustion technologies to satisfy our unquenchable thirst for energy.

Participants in the CEO Roundtable at Electric Power 2006 raised a plethora of issues affecting decisions on future electric power generation. Representing a cross section of power producers, the industry leaders made clear that, although globalization has lost its luster in the power generation sector, its impact on the domestic industry remains profound. Ten years […]

Three years ago, an article in POWER described how Cheng Power Systems, by modifying the combustors of several popular gas turbines, had used steam injection to lower the units’ NOx output to about 5 ppm—but some models had substantial CO levels without combustor modifications. Since then, the company has developed new combustor nozzles that recently […]

If engineered well and drained properly, a simple finned-tube heat exchanger can help maximize a fossil-fueled power plant’s combustion efficiency, capacity, and air pollution reduction. Use the guidelines in this article either to return a disabled steam coil air preheater to service or to improve the performance of a unit that may have been wasting […]

Solving insidious vibration problems in rotating equipment may sometimes seem like a black art that requires the right incantation. But identifying the root cause of the vibration is actually a science. By using cutting-edge vibration measurement tools in concert with computer simulations, plant operators can arrive at a permanent, cost-effective solution to virtually any vibration […]

Duct burners use supplementary firing to increase the heat energy of a gas turbine’s exhaust, making it possible to increase the output of a downstream heat-recovery steam generator (HRSG). Early systems of the 1960s took a conventional approach to burner design. The exhaust of the turbine was directed into a windbox and then into a […]

U.S. wind power is on a roll, with wind farms sprouting like weeds. But in the near future, utilities may end up paying higher prices for wind capacity because state regulators are, in effect, imposing an artificial floor on national demand for generation fueled by renewable resources. At last count, at least 20 states had […]

Nuclear hot streak continues/Who’s winning in U.S. wind power?/ Canadian wind picking up too/ Brazilian port powers itself/ Biomass meets CHP in Sweden/ Power surfing from Scotland to Germany

Desalination, Italian style; How to minimize DI operating costs; Advanced flow meter works with shorter pipe runs; Why tubing beats piping.

      Steven F. Greenwald and Christopher A. Hilen Utility regulators in California and other states have begun subjecting power plants to extensive oversight of their O&M activities. These oversight programs are a response to allegations that generators purposely shut operational plants down to drive electricity prices up during the 2000–2001 energy crisis. These state initiatives […]

The Valley of the Sun went off the water wagon on March 4, ending a record 136 consecutive days without measurable rainfall. That first 0.05-inch sip, followed by a 0.18-inch gulp the next day, only left residents yearning for more. But Mother Nature was only teasing, because the rest of March remained dry. On March […]

With the 2006 hurricane season about to begin, climatologists are predicting that the Atlantic Ocean will spawn 17 “named” storms this summer and fall, with 9 categorized as hurricanes and 5 expected to be “intense.” Whether or not your plant lies in a vulnerable coastal area, you’d do well to learn a few lessons from Entergy’s unique experience last year.

Understanding why stack emissions become opaque leads to better choices of systems for controlling SO3 and other pollutants, based on current and future plant operating configurations.

Primary airflow has a major impact on the efficiency, capacity, and cleanliness of pulverized coal–fired generation. Inaccurate measurements that underestimate primary airflow levels can lead to negative operational outcomes that include increased boiler gas temperatures, flyash loss-on-ignition, excessive NO_x emissions, and higher-than-necessary fan power consumption. We remind you how to avoid those headaches.

An essential ingredient in the success of any business endeavor is thorough planning. We’ve all heard the axiom "proper prior planning prevents poor performance" or a variation on that theme. Why the need for peak performance? Competition within the industry has never been as intense, with utilities combining in search of economies of scale. The […]

In 1500, Leonardo Da Vinci drew sketches of a device that rotated when hot air going up a chimney passed through a set of fan-like blades. Leonardo called his invention a "chimney jack," and although it only turned a roasting skewer, it gave birth to the idea of mounting blades on a shaft to convert […]

There’s a relatively easy way to make a steam plant more efficient and reliable: keep the tubes of its condenser(s) clean. According to George Saxon, Jr., VP of international sales and marketing for Conco Systems Inc. (Verona, Pa.)—a company whose specialty is cleaning and maintaining condenser tubes—"There are two major problems that result from dirty […]

Remember the slogan, "Never trust anyone over thirty?" Chances are you’ve joined the ranks of the over-thirty generation and are dealing with your own personal "maintenance" issues—not unlike the fleet of generators at larger U.S. power plants, whose average age is about 30. Given the continuing growth in U.S. electricity demand and the cost and […]

Age is wreaking havoc on the U.S. generation industry, especially the coal-fired sector. Industry conferences are replete with hand-wringing over the "brain drain," the lack of skilled personnel, the meager number of students pursuing engineering degrees, and the accelerated retirement of the older workers who make up the industry’s experience base. On top of this, […]

U.S. power producers and owners of industrial steam systems each spend about $15.4 billion annually to combat corrosion in their plants. Scale and deposits are thought to be responsible for another $20 billion a year in reduced plant efficiency and lost generation capacity. Corrosion is the primary cause of every other forced outage, and the […]

  —Dr. Robert Peltier, PE Editor-in-Chief The hot hand in coal-fired power plant development is undoubtedly held by Nevada. In a departure from Sin City’s latest marketing slogan, "What happens in Vegas, stays in Vegas," most of the 5,500 MW to be generated by plants proposed for the state is destined for use elsewhere, principally […]

Rotary regenerative air heaters capture and recycle about 60% of the heat energy exiting the boiler—energy that would otherwise go up the stack. For a 500-MW coal-fired plant, the recycled energy amounts to about 1.5 billion Btu per hour, and reusing it reduces fuel consumption by about 1,500 tons per day. Although most performance engineers […]

During the 17 years I’ve lived in Texas, I don’t know that I’ve actually heard anyone say, "Howdy!" but it seemed like the most appropriate word to associate POWER with its new headquarters in Houston. As you may have heard, POWER magazine and related properties were purchased by The TradeFair Group from McGraw-Hill on March […]

T/P92 is being heralded as a superior and lower-cost alternative to T/P91 for new power plants with pressures above 3,600 psi and temperatures above 1,100F—such as the supercritical and ultra-supercritical units proposed to be built in the U.S. over the next few years. The switch from T/P91 to T/P92 would represent the next step in […]

In late February, the largest gas turbine ever manufactured by GE Energy at its Belfort plant in France began a 30-day journey by land and sea that will take it to a new power plant in Spain. The Frame 9FB gas turbine—which is also the first built completely in Belfort—was loaded onto a special, wide-load […]