To make the most of their digital devices and enable the sharing of data by different departments, new and old plants alike need a reliable digital data infrastructure.

The U.S. is home to more than 30 boiling water reactors of BWR-3 through -6 vintage. At one time or another, all have experienced obsolescence, reliability, or control problems with their reactor recirculation flow control systems and components. Temporary down-powers are often required for corrective maintenance. Exelon Nuclear plans to begin upgrading the recirculation pump motor drives at its BWRs in the spring of 2009. The upgrade project’s technical design and business case were developed in great detail before the project was approved. This article presents the results of all key internal analyses.

Over the past few years, U.S. nuclear power plants have begun replacing their obsolete analog control systems with digital control systems. Many of these projects have been completed successfully, yielding a tidy return on investment in the form of increased generation. However, some have encountered difficulties, which resulted in cost overruns and schedule delays. This minority of projects may have eroded the industry’s confidence in digital upgrade projects, but a well-run project is still one of your best options for squeezing the last drop of performance out of your plant.

How do you know if a pressure transmitter is giving poor results? Unless the transmitter actually fails, most operators won’t notice a very slow loss in accuracy or response time. Fortunately, the noise analysis technique can identify such changes before they cause a problem. The technique has been used to effectively measure the dynamic response of nuclear power plant pressure sensors and their associated sensing lines. It also can be applied to any plant that relies on accurate instrumentation for control and monitoring plant performance.

The electric power industry is capital-intensive, and it takes several years to build and commission a baseload plant for commercial operation. Owners seek contractors who are willing—given proper incentives—to build a plant for a lump-sum price with a guaranteed schedule and performance. Matching an owner’s wants with contractors’ needs is an exercise in allocating risk. Avoid the contract traps that can stall a project and cost millions to resolve.

POWER began its life in October 1882 as a tabloid-size publication originally entitled Steam. About the same time, two young Boston advertising salesmen decided to launch a new magazine about textile mill steam plants, called POWER. They bought Steam prior to publishing POWER’s first issue, so early issues of this magazine carried the flag “POWER, […]

During my 30-year career at the American Public Power Association (APPA), I’ve had a front-row seat for most of the major events in our industry’s recent history. So it disturbs me when my view of our history is 180 degrees out of phase with how others perceive it. Such was the case with the preamble […]

The eyes of Texas—and the rest of the world—are upon NRG Energy after its September application for licenses for two new reactors at South Texas Project (see Global Monitor). The filing was the first of its kind in nearly three decades and the first of up to 30 like it expected over the next few […]

NRG applies for first COL / TVA green-lights Watts Bar 2 / Southern Co. and Florida muni launch IGCC project / UK approves wave energy "hub" / New Jersey-New York HV system launched / Membrane strips CO2 from methane faster / POWER digest

The NERC auditors are coming / Winning encore for on-line pH monitoring / Using baloons as temporary barriers / How data logging can cut power bills

This May, the Arizona Corporation Commission (ACC) rejected a proposal by Southern California Edison (SCE) to build Devers-Palo Verde No. 2 (DPV2)—a 230-mile-long, high-voltage transmission line connecting California and Arizona. The line, approved by the California Public Utilities Commission (CPUC) four months earlier, would enable SCE to import additional low-cost electricity from Arizona. The ACC’s rejection of DPV2 highlights a significant challenge for state and regional resource planners—weighing state interests against the regional benefits of interstate electricity commerce.

TVA’s 1,155-MW Browns Ferry Unit 1 returned to service on May 22 after sitting idle since 1985, when all three units were shut down to address management and operational concerns. Units 2 and 3 returned to service in 1991 and 1995, respectively, after extensive upgrades to controls, electrical systems, pumps, motors, and more. The return of Unit 1 began in 2002 with a five-year $1.8 billion restart plan to make all three units essentially identical, and that goal was accomplished in style. Welcome back, Unit 1.

While noting marginal improvements since last year, America’s power reliability watchdog recently warned that the nation’s growing thirst for electricity will still far exceed planned increases in generation capacity over the next 10 years, and that reserve margins could dip below optimal levels within two or three years in California, the Rocky Mountain states, New […]

Burning biomass or nonrecyclable commercial, municipal, or industrial waste along with coal represents one of the nearest-term and lowest-cost options for reducing carbon dioxide (CO 2) emissions from existing utility power plants. At more than 150 plants worldwide, doing so has produced lower CO 2 emissions than burning coal alone. Indeed, with the number of […]

On November 20, New York City Mayor Michael R. Bloomberg and top executives of the real estate company Tishman Speyer announced several energy conservation measures to be implemented at Rockefeller Center this holiday season. One is the outfitting of its famous Norway Spruce Christmas tree with 30,000 light-emitting diodes (LEDs) strung on five miles of […]

Like many older coal-fired plants, Westar Energy’s Jeffrey Energy Center (JEC) was built with traditional, pneumatic flyash-handling and removal systems. Such systems collect flyash in hoppers attached to the bottom of a unit’s electrostatic precipitator (ESP) and/or baghouse. Periodically, the hoppers are emptied into tanks and the flyash is conveyed away for disposal or beneficiation. […]

All conveyor systems are at risk of fire caused by the ignition of transported materials or equipment failure. But the propensity of Powder River Basin (PRB) coal to self-ignite introduces an exceptional hazard requiring special fire prevention and automatic detection and suppression efforts. To that end, this article discusses the technologies of linear heat detection […]

During his June 2007 speech to the National Press Club, presidential candidate and former U.S. Senator John Edwards called America’s 37 million residents living below the poverty line "the great moral issue of our time." He proposed setting a national goal of ending poverty in 30 years. The Heritage Foundation, a conservative think tank, disputed […]

The National Coal Council estimates that 40,000 MW of additional generating capacity is available to existing U.S. coal-fired plants simply by making efficiency improvements. Because decreases in production costs go straight to a plant’s bottom line, efficiency projects usually have short payback periods, especially if implemented in concert with mandatory environmental upgrades. One often-overlooked consequence […]

We Energies’ Pleasant Prairie Power Plant is a good example of how existing plants retrofitted with NOx and SO2 removal systems benefit from early planning and action. P4, as everyone calls it, recently completed a multiyear project to add a selective catalytic reduction system to one of its two units and a scrubber to both. The unique design and contracting aspects of the project make Pleasant Prairie one of POWER’s top coal-fired plants of 2007.

Ten years ago, POWER selected Tampa Electric’s 250-MW Polk Power Station and its revolutionary integrated gasification combined-cycle demonstration project as the magazine’s 1997 Plant of the Year. Although no new commercial IGCC projects have been built since then, interest in deploying the coal-gasification technology is getting traction in some parts of the U.S. In 2007, POWER recognizes Polk Unit 1 as a Top Plant for developing trailblazing O&M practices and technical improvements that enable it to operate today as reliably as a modern pulverized coal plant, with lower pollutant emissions.

FirstEnergy’s R.E. Burger Plant has hosted a number of R&D projects over the years, but none as large as the demonstration of Powerspan’s 50-MW Electro-Catalytic Oxidation (ECO) multipollutant removal process a few years ago. Credit Powerspan for scaling up the demo unit and for adding CO₂ as a target of a new pilot process called ECO₂. And don’t forget the behind-the-scenes support of Burger’s plant staff and their willingness to incubate R&D projects while producing power. That’s what makes R.E. Burger a Top Plant in our book.

The average pulverized coal–fired coal plant is more than 30 years old and has a heat rate in the neighborhood of 10,300 Btu/kWh operating with an "off-design" coal. Add a high load factor (or increased cycling service), squeezed maintenance budgets, reduced plant staff, and increased time between overhauls to meet the plant’s pro forma, and you’ve got major stress. Fortunately, there is a way to come in under your NOx budget and lower the stress. Breathe deeply and read carefully.

Air and steam sootblowers have been the power industry’s solution to the slagging and fouling of boiler convective passes caused by flyash and combustion products. Manual cleaning systems have been superseded by computers and neural nets, but the basic cleaning apparatus remained unchanged—until now. Say hello to detonation waves. They can knock those deposits loose while markedly improving boiler heat transfer efficiency.

Tubing manufacturers have many alternatives for manufacturing and testing stainless steel tubing for feedwater heater and condenser applications. ASTM specifications are fairly generic in nature and only specify the minimum tube design and testing requirements—which may not be sufficient to provide the appropriate quality for a critical power plant application. To make the right material selections, it’s helpful to understand how welded stainless steel tubing is manufactured and its quality is checked.

October 1886 In the late 19th century, efficient combustion of solid fuels was achieved more by trial and error than by a fundamental understanding of stoichiometry and staged combustion. Boiler manufacturers took many different approaches to the challenge. Some made sense; others didn’t. In which category does the design described below fall? In 1886 the […]

    Winston Churchill once said, "Democracy is the worst form of government—except for all the others." The same could be said for competition policy in wholesale power markets. Competition policy has its flaws. It is not perfect, but it is better than the alternatives. One alternative is to rely completely on vertical integration and […]

The 1940s and 50s are considered the golden age of science fiction literature. After my kids saw the movie, I, Robot, a few years ago, they were surprised to learn that Isaac Asimov—a giant of the genre with more than 500 books to his credit—had written a series of nine short stories with the same […]