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  • POWER Digest (August 2010)

    Sweden Reverses Ban, Approves Nuclear Reactor Replacements Sweden’s parliament on June 18 reversed an earlier decision and passed the center-right coalition government’s landmark proposal, made last year, that allows for the replacement of the country’s nuclear reactors at the end of their life span. The country had voted in 1980 to phase out its 12 […]

  • Portable Power Quality Monitoring

    The SEL-734P Portable PQ Meter is a new metering solution from Schweitzer Engineering Laboratories (SEL) that addresses the need for complete and portable power quality monitoring. In addition to the meter, the kit includes three-phase voltage and current inputs, voltage leads, and split-core CTs, all secured in a ruggedized case. ACSELerator QuickSet SEL-5030 software, included […]

  • Rotating Pipe Cleaners

    A new family of Rotating Line Moles (RLM) from NLB gives users more than 40 choices for cleaning pipes and tubes with high-pressure water. Designed for tubes with diameters from 0.5 inch to 1.5 inches (1.27 cm to 3.81 cm), the family features operating pressures of 10,000 psi or 20,000 psi (700 bar or 1,400 […]

  • Breathing Added Life into Failing Heat Exchangers

    When heat exchanger tubes—sometimes numbering a thousand or more per unit—begin to crack or wear, the effects can lead to a cascade of subsequent failures in adjacent tubes. If too many tubes are plugged, heat exchanger effectiveness is compromised, and power generation may be curtailed. If conventional mechanical plugs are used, they can break loose, leak, and fail. At that point, the replacement of a very costly heat exchanger is imminent.

  • Portable Vibration Analyzer

    LUDECA has introduced VIBXPERT II, the latest addition to its PRUEFTECHNIK family of portable route-based vibration data collectors. VIBXPERT II is rugged and lightweight and combines the advantages of a rapid processor with an energy-efficient color VGA display. Enhanced with an Fmax of 51KHz and up to 102,400 lines of resolution, all machinery problems can […]

  • Local Warming: Helsingin Energia Uses CHP to Heat a City

    Power plant operators, especially those located in countries with enforceable carbon emissions standards, are concerned about their CO2 emissions. But for Helsingin Energia—which provides power, heating, and cooling for Helsinki, Finland’s 300,000 residents—the main concern is local warming, not global warming. In Helsinki, temperatures on midsummer afternoons only reach an average 21C, and for half the year daytime temperatures are below 10C.

  • High-Accuracy Pressure Instrumentation

    Heise precision pressure instruments provide the high-accuracy measurements required for critical test, calibration, and process applications. The unique blend of product configurations includes the Heise 0.1% precision dial pressure gauge, the modular PTE-1 handheld calibrator, and high-accuracy digital pressure indicators and transducers. With ranges from 0.25 inches of water to 100,000 psi and accuracies to […]

  • Protect Your Stack Linings from Corrosion

    Stacks at power generating stations may be low maintenance, but they are not no maintenance. The cost of preventing corrosion may be as little as $10,000, but the cost of repair or replacement could be many times that or even put your plant out of commission until the stack problem is corrected.

  • Nuclear Investment Means Jobs and Energy Security

    A proven solution for immediate and long-term job creation came from President Barack Obama and his administration earlier this year: investment in U.S. nuclear energy. Bulldozers in Georgia are already on the move and making preparations for expansion of a nuclear plant that has achieved several approvals, and long-awaited jobs in the skilled labor sector could materialize there within months.

  • FERC Proposes an Improved Path for New Transmission

    In October of last year, the North American Electric Reliability Corp. (NERC) issued a study finding that maintaining electric reliability will require significant acceleration in the siting and construction of new transmission lines. The NERC study is indicative of growing concerns that changes to the current transmission planning process are necessary to maintain reliability and accommodate interconnection of the massive amounts of renewable resources expected to come online over the next 10 to 20 years.

  • Luminant’s Oak Grove Power Plant Earns POWER’s Highest Honor

    Luminant used remnants of the ill-fated Twin Oaks and Forest Grove plants (which were mothballed more than 30 years ago) to build the new two-unit 1,600-MW Oak Grove Plant. Though outfitted with equipment from those old plants, Oak Grove also sports an array of modern air quality control equipment and is the nation’s first 100% lignite-fired plant to adopt selective catalytic reduction for NOx control and activated carbon sorbent injection technology to remove mercury. For melding two different steam generators into a single project, adopting a unique and efficient “push-pull” fuel delivery system, assembling a tightly integrated team that completed the project on time and within budget, and for completing what was started almost four decades ago, Oak Grove Power Plant is awarded POWER magazine’s 2010 Plant of the Year award.

  • Cleco’s Madison Unit 3 Uses CFB Technology to Burn Petcoke and Balance the Fleet’s Fuel Portfolio

    With commercial operation of Madison Unit 3, Cleco Power now claims bragging rights for owning the largest 100% petroleum coke–fired circulating fluidized bed power plant in North America. For using readily available fuel in an environmentally attractive manner, adopting fuel-flexible combustion technology, balancing the utility’s generation portfolio, and adopting an innovative fuel-handling system design, Madison Unit 3 is the winner of POWER’s 2010 Marmaduke Award for excellence in operation and maintenance. The award is named for Marmaduke Surfaceblow, the fictional marine engineer and plant troubleshooter par excellence.

  • Evaluating Materials Technology for Advanced Ultrasupercritical Coal-Fired Plants

    A national R&D program has been under way to develop materials technology for constructing boilers and turbines capable of operating at advanced ultrasupercritical steam conditions in pulverized coal plants. The large-scale, multiyear, joint government/industry project seeks to increase the efficiency of power plants by increasing their steam conditions up to 1,400F (760C) at 5,000 psi (35 MPa). The ongoing project has already identified the materials and processes for successful operation at these higher steam conditions.

  • Real-Time Monitoring System Measures Air In-Leakage

    The amount of air leaking into the boiler envelope is difficult to estimate. Traditional methods of measuring oxygen at the furnace exit and economizer exit do not account for all types of air leakage. By using molar calculations and total airflow measurement, a good approximation of the total air in-leakage rates of a boiler can be quickly determined using station instruments.

  • The Edison of 1879

    The cover of the July 5 special History Issue of TIME magazine features Thomas Edison holding a glowing bulb. A series of articles celebrate Edison’s many inventions and closes with this: “Edison’s laboratories were the forerunners of the interactive technological think tanks of Apple, Google, and Microsoft.” Though the sentiment lauds Edison, I think it’s an overstatement.

  • Advanced SCR Catalysts Tune Oxidized Mercury Removal

    Catalysts used in selective catalytic reduction (SCR) systems in utility boilers provide high NOx removal efficiencies that routinely exceed 90%. A major co-benefit of applying SCR to coal-fired power plants is that the SCR catalyst also oxidizes the vapor phase mercury from an elemental form to a soluble ionic form, which can be readily captured in a downstream flue gas desulfurization process. Mitsubishi Heavy Industries and Cormetech have developed an advanced SCR catalyst technology with high mercury oxidation activity capable of achieving 95% oxidized mercury over a wide range of operating conditions.

  • Corrections (August 2010)

    In “Dry Injection of Trona for SO3 Control” (May 2010), NH4HSO4 is ammonium bisulfite. In the June “Focus on O&M,” the engines shown in Figure 6 each have eight cylinders. June’s “Competition for Offshore Turbine Market Heats Up” stated that drive or gearless turbines accounted for 14% of the world’s installed offshore capacity in 2009. […]

  • High-Efficiency Gas Turbines Go to Market

    This May, following two years of construction, Siemens Energy put into operation Irsching 5, an 847-MW advanced combined-cycle power plant near Ingolstadt, Germany. The plant’s owner, Gemeinschaftskraftwerke Irsching GmbH—a joint venture of E.ON, Mainova, and HEAG Südhessische Energie—features two SGT5-4000F gas turbines, one SST5-5000 steam turbine, three hydrogen-cooled generators, electrical systems, and Siemens’ SPPA-T3000 instrumentation and control system.

  • Work Process Optimization: Meeting the Challenge of Change

    The competitive push for more efficient power generation prompted the management of East Kentucky Power Cooperative’s Spurlock Station to provide training and to implement standardized work processes in order to achieve higher productivity. To that end, Spurlock’s management collaborated with salaried and hourly personnel to design and implement work process optimization. Two years later, their proactive, operations-driven culture is promoting continuous improvement at this facility.

  • Russia’s Nuclear Mission

    Nearly a quarter-century after the Chernobyl nuclear power station disaster in Soviet Ukraine, Russia has been making deals with energy-starved nations all over the globe to help them build new nuclear power plants using Russian second-generation reactor technology.

  • Marmy, a Horse, and Compressors

    Steve Elonka began chronicling the exploits of Marmaduke Surfaceblow—a six-foot-four marine engineer with a steel brush mustache and a foghorn voice—in POWER in 1948, when Marmaduke raised the wooden mast of the SS Asia Sun with the help of two cobras and a case of Sandpaper Gin. Marmy’s simple solutions to seemingly intractable plant problems remain timeless. This Classic Marmaduke story, originally published more than 50 years ago, illustrates that although solutions may be easy to identify, the challenge is often in the implementation. Sometimes a little horse sense is all that is necessary.

  • Canada to Shutter Older Coal Plants

    While the U.S. awaits congressional action on a cap-and-trade program that could possibly be limited to just the utility sector, Canada is moving, starting in 2011, to phase out older coal power plants and replace them with natural gas–fired plants. The announcement, made this June by Environment Minister Jim Prentice prior to the G8 and G20 summits, could have serious implications for coal-fired generators in the country.

  • Lean Construction Principles Eliminate Waste

    Eliminate waste in coal, gas, or nuclear power plant construction through a holistic application of lean principles.

  • AREVA Installs Finnish EPR Reactor Vessel

    This June, AREVA installed the reactor pressure vessel (Figure 6)—the core of the unit—at the world’s first EPR project, which is under construction in Finland. Now the company will engage in a flurry of installation activities for heavy nuclear components, including lifting into the reactor the first of the four steam generators. Most of the work is expected to be completed by the end of 2012, with power production beginning in 2013.

  • Optimized Pressure Transmitter

    ABB’s new 266 series is an optimized pressure transmitter family that combines modern electronic pressure measurement with the company’s unique human machine interface (HMI) in one common product series, providing base accuracy from ±0.025% to ±0.06%. The series offers the industry’s best draft range, ABB claims. For combustion airflows, this means exceptional resolution with tighter […]

  • Loan Guarantees? What Stinkin’ Loan Guarantees

    By Kennedy Maize Washington, D.C., July 29, 2010 — More hurdles have arisen for the nascent nuclear renaissance. It now appears that federal loan guarantees for new nukes could turn out to be a dead end, meaning that only two utilities, at most, will get Department of Energy support for new reactors. In passing the […]

  • Warming to Swamp US in Mexicans?

    By Kennedy Maize Washington, D.C., July 28, 2010 — Will global warming overwhelm the U.S. with illegal Mexican immigrants? That’s the preposterous claim by three Princeton academicians in an online article for the Proceedings of the National Academy of Sciences, and it has prompted guffaws from among sophisticated readers. In the article – “Linkages among […]

  • Hoosier Energy, EPA Settle Alleged NSR Violations

    Hoosier Energy, an Indiana-based rural cooperative, on Friday reached an agreement with the U.S. Environmental Protection Agency (EPA) and the Indiana Department of Environmental Management (IDEM) to resolve alleged New Source Review (NSR) violations of the Clean Air Act.

  • Tampa Electric to Test Carbon Capture Technologies at Big Bend, Polk Stations

    Tampa Electric said on Monday it is participating in two DOE-funded demonstration projects at the company’s Big Bend and Polk Power Stations. The projects are designed to advance carbon dioxide capture technologies and could lead to the development of technologies on a large scale.

  • Federal Court: Public Nuisance Suits Not the Way to Regulate Air Quality

    A federal appeals court on Monday reversed a January 2009 ruling by a North Carolina U.S. District Court that had declared emissions from the Tennessee Valley Authority’s (TVA’s) coal plants in eastern Tennessee and Alabama a public nuisance in North Carolina and ordered the nation’s largest public power provider to install expensive control technologies. The appeals court said the ruling was “flawed for several reasons.”