POWER
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News
Tube Fabrication Tools Package
Parker Hannifin Corp. has assembled a comprehensive and complementary package of heavy duty hand-operated tube fabrication tools for small-bore tube assembly. Parker’s new tube fabrication equipment package provides all the equipment necessary to successfully install tube fittings—both CP and A-LOK—in various system applications. Available for a broad spectrum of instrumentation tubing sizes, the tools include […]
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O&M
Improve ACC Performance with Automated Pressure Washing
Beginning each spring and continuing through the fall, backpressure readings at Rosebud Operating Services Inc. indicated substantial drops in the condenser’s efficiency. Increased backpressure results in higher net plant heat rate and a corresponding measurable decrease in power generation.
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News
Clamp Meters for Technician Safety
Fluke introduced a new family of clamp meters that is engineered to give electricians and maintenance technicians new ways to ways to work safely and reduce their exposure to electrical shock. The new Fluke 381 (shown here), 376, 375, and 374 current clamps and iFlex current probes are rated for use in measurement category IV […]
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O&M
Plant Safety: Learn from the Mistakes of Others
On January 27, the U.S. Chemical Safety Board (CSB) released a case study examining the causes of a heat exchanger rupture and ammonia release at the Goodyear Tire and Rubber Plant in Houston in 2008. Use these lessons learned to check your employee tracking system and to determine whether your plant has installed valves that […]
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Commentary
A Report Card on Stimulus Support for Renewable Energy
Prior to the crash, the renewable energy industry—including wind, solar, geothermal, and other renewable energy sources—was on a roll. In 2007 and 2008, the U.S. wind power sector alone added over 13,500 MW of new projects, enough to power almost 4 million homes.
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Legal & Regulatory
Proposed Combustible Dust Rule Sparks Debate
A high-stakes dustup is shaping up in connection with the U.S. Occupational Safety & Health Administration’s (OSHA’s) proposed new standard to regulate combustible dust. When and if enacted, this new OSHA regulation will definitely affect the way personnel handle coal at power plants that use it for fuel.
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O&M
Proper Sizing of Steam Header Drains Prevents Water Induction
Steam turbines convert the thermal energy in motive steam to rotating mechanical energy, and the generator converts that energy into electrical power. One important requirement for safe and reliable operation is preventing water induction in the steam turbine and avoiding water hammer in the steam piping system. ASME standards present the design guidelines for removing moisture from steam lines; this article explains a practical design process.
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O&M
TECO’s San José Plant Models Safe and Sustainable Practices
In operation since 2000, TECO Energy Inc.’s 132-MW San José Power Station was the first coal-fired power plant built in Central America and is still the largest one. Used as a baseload plant, the facility successfully combines high availability with a business model that promotes sustainable environmental practices and a safe workplace.
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Coal
Canada’s “Clean” Image Extends to Clean Power
Canada’s extensive natural resources are the driver of its powerful economy, and energy is Canada’s single most important export. Yet policy makers across the nation are currently dealing with the consequences of a generation of under-investment in the electricity system and deciding what the new grid and supply mix should look like. Several provinces are competing to lead the charge in renewable energy and grid intelligence. Policy makers hope that such efforts will not only provide for Canada’s electricity needs but also create the green economy jobs that will drive the nation’s next generation of economic development.
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Hydro
Transmission and Distribution in Canada
Like its neighbor to the south, Canada faces enormous costs to upgrade and expand its transmission and distribution system. The desire to integrate more renewable power into the grid, build a smarter grid, and export more power are providing the rationale for action, but capital and political will lag behind.
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Coal
Canada’s Provincial Power Strategies
In Canada, as in the U.S., where you live determines the type of generation technology that provides your power. Here’s how the four most energy-intensive provinces in Canada are responding to the challenge of providing reliable and cheap power in a sustainable way.
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Nuclear
I&C Update on Plant Vogtle Units 3 and 4
Development of Vogtle Electric Generating Station Units 3 and 4—the first new nuclear power plant units in the U.S. in decades—has generated considerable excitement. The next generation of nuclear plants, represented by these units, includes at least two major improvements: the use of passive safety systems and a reliance on digital control systems. The latter represents a gigantic leap in modernization and a fundamental change in control of the plant.
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O&M
New Tools for Diagnosing and Troubleshooting Power Plant Equipment Faults
The Electric Power Research Institute has developed a pair of diagnostic tools that combine and integrate features from multiple sources of plant information. The Diagnostic Advisor and the Asset Fault Signature Database will improve diagnostics for and troubleshooting of equipment faults by providing a holistic view of the condition of plant equipment.
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Gas
Automated Exhaust Temperature Control for Simple-Cycle Power Plants
A common concern for gas turbine power plants is treating exhaust gases to comply with laws restricting pollutants present in the gases that are emitted into the ambient atmosphere. The challenge for designers is to control the exhaust gas operating temperature within a range that maximizes performance of the oxidation and reduction catalysts.
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Instrumentation & Controls
Thermocouple Response Time Study for Steam Temperature Control
One important factor in power plant control system performance is the response time of the process measurement used in the control system. The response time of boiler steam temperature sensors and thermowells is examined, as is those sensors’ and thermowells’ effect on desuperheater temperature response time and, therefore, steam temperature control performance.
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Instrumentation & Controls
Concerns About Temperature-Equalizing Columns Used for Steam Drum Level Measurement
In the 1950s, temperature-equalizing columns were commonly used in steam drum differential pressure–based devices for measuring water level. However, these columns are problematic because a portion of the reference leg can flash to steam on a pressure decrease (load increase), and this will result in a temporary, false, high-level measurement, which adds to the swell effect. The columns can also result in measurement inaccuracies. It’s time to replace these antiquated instruments with a more modern reference leg.
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Coal
Designing Fuel Systems for Large Biomass Plants
Compared with other solid fuel–fired plants, the systems and components required for handling and processing biomass appear quite familiar, but important fuel differences must be considered. A successful biomass plant design must provide flexibility for handling the expected wide range of biomass fuel properties and characteristics.
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Coal
Reaching Retirement
A recent Washington Post article attacks coal as a fuel with a dim future. The author points to the large number of plant retirements as evidence of its impending demise. Checking the actual data reveals a much different story.
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News
Self-Propelled Trailers for In-Plant Use
Wheelift Systems introduced its self-propelled trailers (SPT) in capacities up to 100 tons. They were developed for in-plant operation in congested, confined areas and in narrow intersecting aisles. Highly maneuverable, the Wheelift SPTs feature computerized independent steering, on-center rotating front axles, remote control operation, low-profile design, and on-board power generation. Each SPT has two on-center […]
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Nuclear
Major Milestones for the AP1000 Reactor
Westinghouse’s AP1000 reactor design hit several milestones in recent months, prompting speculation that it could take the coveted lead in the charge to deploy the world’s third-generation nuclear power plants.
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News
500-kV Proximity Voltage Detector
HD Electric Co.’s new PRX-500 Proximity Voltage Detector is an addition to its voltage detector product line. With nine selectable voltage ranges from 120 V to 500 kV, the PRX Proximity Voltage Detector features an easy-to-use electronic touch pad with large buttons. The PRX provides an audible and visual indication of voltage detected from elbow […]
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Solar
DOI Approves Nine Solar Projects on Federal Land—So Far
U.S. Interior Secretary Ken Salazar in late December approved—for the ninth time since October 2010—a solar power project to be built on federal lands.
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News
Extended Generator Drive Ratings for Diesel Engine
John Deere Power Systems (JDPS) introduced extended generator drive emergency stationary power ratings for its PowerTech E 6.8L diesel engine—the first John Deere engine to carry both U.S. Environmental Protection Agency Tier 3 Emergency Stationary and European Union Stage III A certification, with dual frequency ratings of 1,800 and 1,500 rpm. The 212-kW rating at […]
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Hydro
Laos Inaugurates Major Revenue-Generating Hydropower Plant
Lao People’s Democratic Republic (PDR), the tiny landlocked country in Southeast Asia of just 6.3 million people, in December inaugurated the 1,070-MW Nam Theun 2 Power Station, a hydropower project in Khammouane Province.
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News
Thermodynamic Steam Trap
Spirax Sarco launched the TD120M Thermo-dynamic Steam Trap, a product engineered for pressure ratings of up to 3,190 psig that is ideal for draining saturated and superheated steam mains. The steam trap has a maintainable disc and seat, which means it can be serviced in-line—a considerable benefit to customers with welded installations. The trap has […]
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Hydro
Marine Power Developments Move Forward in North America
In early January, Verdant Power—a decade-old company based in New York—made headlines for filing an application with the Federal Energy Regulatory Commission (FERC) for a project that could allow it to install up to 30 new tidal power turbines in the East Channel of the East River in New York City.
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News
Synthesizing Radial and Axial Ventilation
Rittal’s newly developed TopTherm fan-and-filter units use diagonal technology—an intelligent synthesis of radial and axial ventilation. When installed, it ensures far better air throughput for improved ventilation in enclosures and housings. The new fan technology is characterized by the fact that the air outlet direction is not, as it was previously, in the fan’s axial […]
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Nuclear
Ukraine Opens Chernobyl to Visitors
The Ukraine will on April 26 mark 25 years after explosions at the Chernobyl Nuclear Power Plant (then in the Ukrainian Soviet Socialist Republic) resulted in a fire that sent a plume of radioactive fallout into the atmosphere and over an extensive area.
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News
Continuous Ultrasonic Level Transmitter
KROHNE Inc. has added the OPTISOUND VU3X Series continuous ultrasonic level transmitter to its extensive measurement product line to meet the specific level or open channel flow measurement needs of the North American industrial and municipal markets. The OPTISOUND VU30 ultrasonic transmitter provides a reliable, repeatable, and highly accurate (0.15%) continuous level measurement of liquids. […]
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O&M
Deferred Maintenance Increases Pump Failures
If your facility has recently seen an upsurge in bearing failures on boiler feedwater (BFW) pumps, you are not the only plant experiencing these unnecessary and costly failures. The failure causes are often elusive, which is why plants have so many unresolved repeat failures.