With the commercial debut of the first of six planned 470-MW turbines in December 2005, the time has come to pay homage to the sheer size (2,820 MW) and longevity (13 years and counting) of TEPCO’s Kannagawa Hydropower Plant. By the time Unit 2 is commissioned in 2010, and Units 3 through 6 go on-line "in and after 2016," two generations of engineers, technicians, and builders will have worked on the "pure" pumped-storage project since its inception. As if those stats weren’t impressive enough, Kannagawa marks the debut of "splitter runners" for pump-turbines. They increase the effective head of the plant to the highest in the world: 2,142 feet, at a flow of 135,000 gallons/second. That’s a very large pump-turbine, indeed.

It would be easy to dismiss Linden—which is powered by now-ubiquitous GE 7FA gas turbines and D11 steam turbines—as just another cookie-cutter combined-cycle plant. But its size (1,240 MW), key location near New York City, and use of reclaimed water for all cooling water needs makes Linden deserving of recognition as one of POWER’s Top Plants of 2006. Perhaps its most interesting story is how the project survived more than five years from groundbreaking to commissioning.

Why does Monticello, a 30-year-old plant, deserve recognition as one of POWER’s Top Plants of 2006? Because TXU has been blending Powder River Basin (PRB) coal with local lignite at the plant for the past decade, and steady reductions in air-pollutant emission rates have been the result. That positive experience has made the company confident enough to propose building nearly 9,100 MW of new coal- or lignite-fired capacity in Texas by 2010 at a cost of $10 billion. Read on to share some of the lessons that TXU has learned about handling PRB coal safely.

Richard Nixon was the master of the “big lie” in politics. Once, when his cronies expressed concern about some “liberal” statements he had made, he told them to “ignore what I say and watch what I do.” That insight into an elected representative’s true state of mind is as useful today as it was a […]

The pressure on power producers to supply reliable electricity is unyielding. Forced outages, which usually are caused by unexpected component failure or systemic problems, can prove very costly to both bottom line and reputation. To reduce the frequency and duration of unscheduled outages, many gencos are implementing comprehensive predictive maintenance (PdM) programs. Such is the […]

The Williamson Free School of Mechanical Trades near Philadelphia has been training power plant operations professionals for 112 years, and its graduates hold top positions at many major gencos, refineries, equipment suppliers, and design and construction companies. Testimonials indicate that it provides one of the best models for training tomorrow’s plant operators.

In April 2005, U.S. Secretary of Energy Samuel W. Bodman asked the National Coal Council to develop a “report identifying the challenges and opportunities of more fully exploring our domestic coal resources to meet the nation’s future energy needs.” The council has responded with eight specific recommendations for developing and implementing advanced coal processing and combustion technologies to satisfy our unquenchable thirst for energy.

Participants in the CEO Roundtable at Electric Power 2006 raised a plethora of issues affecting decisions on future electric power generation. Representing a cross section of power producers, the industry leaders made clear that, although globalization has lost its luster in the power generation sector, its impact on the domestic industry remains profound. Ten years […]

If coal is to be “America’s energy future” (see p. 42), the work of the Powder River Basin Coal Users’ Group (PRBCUG) will have a lot to do with making it so. Since 1999, the PRBCUG (see sidebar) has fostered the safe, efficient, and cost-effective use of the fuel as it watched its membership swell […]

The third annual meeting of the Combined Cycle Users’ Group (CCUG) was held May 2–4 in Atlanta at Electric Power 2006, in cooperation with the ASME Power Division Combined Cycles Committee and other industry groups. The CCUG’s leadership (Figure 1) drives the group to address issues involving the major components of a combined-cycle plant and […]

Five years ago, San Onofre Nuclear Generating Station’s Unit 3 turbine experienced substantial damage after the supply of oil to its bearings failed. Because the turbine coasted down without oil after it tripped, its bearings, journals, and steam path needed extensive repairs. A follow-up investigation revealed lube oil system vulnerabilities that were subsequently corrected. The lessons learned might also improve your turbine-generators’ lube oil reliability, saving you many millions in lost revenues.

Today’s utility business models re-emphasize utilities’ traditional mission—producing and delivering reliable, affordable power. Tracking how well that mission is executed is the raison d’être of modern plant performance benchmarking.

Hydroelectric power plant managers face unique scheduling challenges. They have a finite amount of water in their reservoirs available for energy production, and they need to schedule generation according to market demand to maximize profits from their limited “fuel” supply. Hydro power plants are capable of producing products other than electricity. Among them are ancillary […]

Although fluid monitoring technology has come of age in recent years, its level of sophistication varies widely across industries. Some users of bulk chemicals, fuels, and other fluids use state-of-the-art systems with bells and whistles like automated data gathering and transmission. At the other extreme, some tank farms still “stick the tanks.” Although 95% of large […]

In the U.S. electric power industry, coal is making a comeback as a fuel of choice for new generation projects. During the construction boom that occurred from 1999 to 2003 about 90% of new electric generation utilized natural gas – fired combustion turbines. Unfortunately, over the past few years natural gas supplies have tightened and […]

Is the U.S. supply of coal sufficient to meet the increased demand for coal-fired generation? With the increasing demand for coal to generate electricity, the big question is, How reliable is the supply and transportation of the fuel? Currently, Industrial Info Resources (IIR) is tracking 185 new coal-fired power projects, and if all were to […]

Kansas City Power & Light Installing SCR at La Cygne Generating Station Kansas City Power & Light (KCP&L), a subsidiary of Great Plains Energy, has awarded The Babcock & Wilcox Company (B&W) a contract for the installation of new emissions control equipment on Unit 1 at its La Cygne Generating Station. When completed, the selective […]

The first power plants were built about 130 years ago. Coal was then, and is still today, the major fuel used for power generation. Currently, about 1,400 pulverized coal – fired units, with an average age of more than 30 years, generate over 50% of U.S. electric power. The use of low-sulfur coal and improved […]

Between 1998 and 2002 the U.S. experienced an unprecedented power plant construction boom that consisted mostly of gas-fired, combustion turbine – based power plants. This surge in power plant construction had several driving forces, including electric power deregulation, the emergence of non-utility power producers, a sustained period of plentiful and inexpensive natural gas, and the […]

St. Johns River Power Park (SJRPP) is a two-boiler, 2 x 660-MW station jointly owned by JEA (formerly Jacksonville Electric Authority) and Florida Power & Light (FPL). JEA is the plant operator. The Foster Wheeler boilers went into commercial operation in 1987 and 1988. Each boiler has seven OEM vertical spindle pulverizers (mills) and 28 […]

In the late 1980s, the U.S. Department of Energy (DOE), in conjunction with industry and state agencies, started the Clean Coal Technology (CCT) program. The aim of the CCT program was to develop technologies, increase efficiency, and reduce the environmental effects of burning coal in power plants. Today, pollution controls for new and existing plants […]

Demand for energy in America continues to grow. So too does the challenge of generating it in a reliable, affordable, and an environmentally sensitive manner. Given the U.S.’s abundant coal reserves, the nation’s electric utilities are pursuing a variety of strategies to keep coal a key fuel source for generating electricity. Developing Technologies One approach […]

The Mission of the National Coal Transportation Association (NCTA) is to provide education and facilitation for the resolution of coal transportation issues in order to serve the needs of the general public, industry, and all modes of transportation. This is accomplished through the sponsoring of educational forums and by providing opportunities for the lawful exchange […]

History has shown that the proper deployment of automation on new construction projects can make the difference between a moderate performer and an industry-leading unit, between average financial results and accelerated profitability. Given the magnitude of a new coal-fired plant construction project, automation is often viewed as just one of the many components essential to […]

Desalination, Italian style; How to minimize DI operating costs; Advanced flow meter works with shorter pipe runs; Why tubing beats piping.

      Steven F. Greenwald and Christopher A. Hilen Utility regulators in California and other states have begun subjecting power plants to extensive oversight of their O&M activities. These oversight programs are a response to allegations that generators purposely shut operational plants down to drive electricity prices up during the 2000–2001 energy crisis. These state initiatives […]

The Valley of the Sun went off the water wagon on March 4, ending a record 136 consecutive days without measurable rainfall. That first 0.05-inch sip, followed by a 0.18-inch gulp the next day, only left residents yearning for more. But Mother Nature was only teasing, because the rest of March remained dry. On March […]

With the 2006 hurricane season about to begin, climatologists are predicting that the Atlantic Ocean will spawn 17 “named” storms this summer and fall, with 9 categorized as hurricanes and 5 expected to be “intense.” Whether or not your plant lies in a vulnerable coastal area, you’d do well to learn a few lessons from Entergy’s unique experience last year.

Understanding why stack emissions become opaque leads to better choices of systems for controlling SO3 and other pollutants, based on current and future plant operating configurations.

Primary airflow has a major impact on the efficiency, capacity, and cleanliness of pulverized coal–fired generation. Inaccurate measurements that underestimate primary airflow levels can lead to negative operational outcomes that include increased boiler gas temperatures, flyash loss-on-ignition, excessive NO_x emissions, and higher-than-necessary fan power consumption. We remind you how to avoid those headaches.