Coal

Top Plant: Alliant Energy’s Dubuque Generating Station is a fine example of why small doesn’t mean insignificant in the power generation industry. This winner of the EUCG Best Performer award in the small plant category shows that its operating excellence towers over that of many larger and much newer coal-fired power plants.

What does human metabolism have in common with coal combustion? Quite a bit, it turns out, say researchers at the National Energy Technology Laboratory (NETL) who are studying chemical looping combustion (CLC) involving coal gasification, an emerging technology for clean energy production from fossil and renewable fuels.

A utility evaluated various methods of obtaining a NO_x reduction of at least 30%, as required by upcoming regulations for its boiler, which originally produced 0.54 lb of NO_x/million Btu at 410 MW full load. Nalco Mobotec engineers performed a computational fluid dynamics (CFD) simulation of the boiler to first understand the boiler’s combustion process and then determine the most economical method to achieve the required NO_x reduction.

Top Plant: CPS Energy’s J.K. Spruce Power Plant, Unit 1 was recently recognized by the EUCG Fossil Productivity Committee as the best performer in the large coal plant category over the 2002-2006 evaluation period. The competition was tough, with more than 80 plants in the running, but Unit 1 emerged as the clear winner by earning top points for high plant reliability and very low nonfuel O&M costs.

A twist on an old technique, flue gas recirculation, helps prevent slagging in the upper furnace and convective pass, according to pilot testing recently completed by APTECH CST and the Southern Research Institute. The technology—along with a companion technology for furnace sorbent and urea injection for SO₂ and NO^x control—could help owner/operators of smaller, older coal-fired plants meet emissions limits at a reasonable cost.

Most of today’s operating coal plants began service at least a generation ago and were designed to burn eastern bituminous coal. A switch to Powder River Basin coal can stress those plants’ boiler systems, especially the pulverizers, beyond their design limits and cause no end of operational and maintenance problems. Many of those problems are caused by failing to maintain good fuel fineness when increasing fuel throughput.

The power industry’s operating and maintenance practices were held up to intense regulator and public scrutiny when on November 6, 2007, a Massachusetts power plant’s steam-generating boiler exploded and three men died.

Chromium-molybdenum (chrome-moly) pipe has become a standard in the power generation industry, not only because of its corrosion resistance and high-temperature strength, but also for its cost-effectiveness. In many applications, it is a viable alternative to a more costly stainless steel pipe.

In a bid to preserve some of the health and air quality benefits of a defunct regulation, House Democrats have floated a legislative proposal to codify the near-term emission reductions required under the Bush administration’s Clean Air Interstate Rule, a regional cap-and-trade program for utility emissions that was thrown out in July by a federal appeals court.

Spurred on by a recent audit showing widespread utility noncompliance with voluntary recommendations meant to protect the grid from cyber attacks, key lawmakers have unveiled plans to give the Federal Energy Regulatory Commission (FERC) broad powers to enact new mandatory measures to close vulnerabilities in the U.S. bulk power system to potentially devastating computer-launched assaults.

In a move that could boost the value of wind and nuclear generation, relieve stress on the nation’s transmission grid, and reduce utility carbon emissions, PSEG Global LLC and energy storage pioneer Michael Nakhamkin have announced that they have formed a joint venture to market and deploy “second generation” compressed air energy storage technology.

No matter what its size, fine particulate matter is a serious matter for coal-burning power plants. A process that charges those particles shows promise for mitigating the problem.

Cost hikes for all things nuclear in the U.S. and UK / North Americans plan liquid makeover for coal / California balloon bill deflates in legislative process / The Lego skyscraper / Of manure and methane / U.S. small wind turbine market moving slowly / Israeli desert center tests solar thermal tech for California desert / POWER digest / Correction

Wisconsin Public Service Corp. placed its world-class Weston 4 into commercial service on June 30 and is now enjoying the benefits of coal-fired supercritical technology’s inherently higher efficiency, operating flexibility, and lower CO2 emissions. For its unequalled environmental protection credentials, well-integrated project team, and employing without a doubt the most advanced coal-fired steam generation technology in the U.S. today, Weston 4 is awarded POWER magazine’s 2008 Plant of the Year award.

Lamar Light and Power is a municipal utility that has been generating the southeastern Colorado city’s electricity since 1920. Rising natural gas and oil costs pushed LL&P to retire its steam plant five years ago and begin hunting for more economic power sources. The answer: repower the existing plant with a state-of-the-art coal-fired circulating fluidized-bed combustor and cross-connect old and new steam turbines. The $120 million project will stabilize the region’s electricity rates for many years to come and is the winner of POWER’s 2008 Marmaduke Award for excellence in O&M—named for Marmaduke Surfaceblow, the fictional marine engineer/plant troubleshooter par excellence.

British Columbia began collecting increased tax revenue on fossil fuels on July 1 with a promise to rebate those taxes through reduced income and business tax rates. This "revenue recycling" plan makes little progress toward the province’s goal to reduce CO2 emissions 33% by 2020, yet it is hailed by proponents as a legislative milestone. Others believe B.C. residents are victims of another governmental "bait and switch" program. Does it matter to the rest of the world?

Measuring the level of flyash in your silos is not an easy task, in part because the flyash collected at one plant can be remarkably different from that collected at another plant, even if both fire the same coal. Such variability means that selecting the right instrument for your application is important.

A federal appeals court has struck down a key Environmental Protection Agency (EPA) program for reducing fine particulate and smog-causing emissions in the eastern half of the nation, saying the rules were riddled with “several fatal flaws,” including the agency’s failure to properly focus pollution cuts to prevent movement of air pollution from one state from worsening air quality in a downwind state.

In a sobering assessment of a key technology that’s expected to help keep the coal industry viable in the face of likely greenhouse gas caps, several electric utility executives have expressed deep concern that the promise of carbon capture and storage for coal-fired power plants has been “overblown” and “oversold.”

Selective catalytic reduction systems were introduced as a means of reducing the nitrogen oxide emissions of power generators in the 1980s. Since then, environmental issues have increased in importance, as has the value of an SCR reactor. Unfortunately, because this technology is still so new, not all users understand its full potential and proper maintenance techniques.

Emissions of SO₃ (or its hydrated form, H₂SO₄) have created a nagging problem for some coal-fired power generators after they’ve installed a selective catalytic reduction system. If your plant is in that unfortunate group, here’s a summary of  the state of our understanding of the problem—and its solutions.

Yucca Mountain plan sent to NRC/ CPV cells get cooling chips from IBM/ StatoilHydro to pilot test first offshore floating wind turbine/ U.S. rivers next massive power source?/ Siemens delivers 500-MW gasifiers/ Algae: A green solution/ POWER digest

Staff from Luminant’s Big Brown Plant accepted the PRB Coal Users’ Group’s top honor for innovative improvements to coal-handling systems and a sterling safety record. The numbers reveal their accomplishments: an average EFOR less than 4%, an availability factor averaging 90% for a plant that burns a lignite/PRB mix, and staff who worked more than 2.6 million man-hours since March 2000 without a lost-time injury.

A conventional coal plant’s CO2 emissions can be reduced either after combustion (see Part I of this article in POWER, June 2008) or before. In the latter case, typified by integrated gasification combined-cycle (IGCC) plants, the fuel used is synthesis gas (syngas), which contains mostly hydrogen (H2) and CO. A water-shift reactor converts the CO […]

It is rare indeed to witness, at an otherwise staid industry forum, the public rebuke of the country’s most prominent supplier to the electric power industry. But at the Keynote session and Power Industry CEO Roundtable of the 2008 ELECTRIC POWER Conference & Exhibition in Baltimore this May, Milton Lee, general manager and CEO of […]

“Once it’s enacted, the impact of climate change legislation on the electric power industry will be ten times bigger than that of the Clean Air Act,” said Dan Adamson, an attorney with the law firm of Davis Wright Tremaine and chair of the opening session at the 2nd Annual Carbon Constraint Conference (Figure 1). 1. […]

The 2008 Powder River Basin Coal Users’ Group (PRBCUG) set new records for attendance again this year with more than 400 registered members for the three-and-a-half-day event, 268 of whom were from operating companies. The meeting’s Grand Sponsor was Benetech and its Plant Professionals group. The meeting began with the Power Plant Awards Banquet on […]

The mere mention of the words "New Source Review" (NSR) will immediately capture the full attention of any utility executive and might cause the cancellation of even the best power plant "upgrade" project. The effects of those three words have nothing to do with project economics or whether a project increases or decreases emissions. It’s all about the lawsuits.

Many automation engineers are coming face to face with real fieldbus applications for the first time. Fieldbus (the use of digital communications networks for distributed instrumentation and control) is a wonderful technology with many benefits, but fieldbus installation requires some additional considerations over and above normal 4-20 mA projects. In this article, I present some of those issues and show you how to deal with them.

Senate legislation to cap U.S. greenhouse gas (GHG) emissions beginning in 2012 would have generally modest cost impacts on the national economy, leading to reductions in gross domestic product (GDP) by 2030 that range from 0.2%, or $444 billion, to 0.6%, or $1.3 trillion, according to an Energy Information Administration analysis.

But the analysis, which concluded that the costs of the legislation would depend largely on the availability of advanced nuclear and coal-fired generation technologies, drew criticism from Republicans for its projection of a massive buildup of nuclear generation.