Coal

In his January State of the Union speech, President Barack Obama called on Congress to pass legislation that would allow the U.S. to source 80% of its electricity from “clean energy” sources by 2035—including traditional renewable sources like wind and solar as well as nuclear and “clean coal.” That broadened definition of “clean energy” was designed to inspire bipartisan interest, as was widely reported. But, as was also widely pointed out, the speech followed a visit to Washington from Chinese government officials and a series of key agreements aimed at increasing “clean energy” cooperation between the two countries.

In operation since 2000, TECO Energy Inc.’s 132-MW San José Power Station was the first coal-fired power plant built in Central America and is still the largest one. Used as a baseload plant, the facility successfully combines high availability with a business model that promotes sustainable environmental practices and a safe workplace.

Canada’s extensive natural resources are the driver of its powerful economy, and energy is Canada’s single most important export. Yet policy makers across the nation are currently dealing with the consequences of a generation of under-investment in the electricity system and deciding what the new grid and supply mix should look like. Several provinces are competing to lead the charge in renewable energy and grid intelligence. Policy makers hope that such efforts will not only provide for Canada’s electricity needs but also create the green economy jobs that will drive the nation’s next generation of economic development.

In Canada, as in the U.S., where you live determines the type of generation technology that provides your power. Here’s how the four most energy-intensive provinces in Canada are responding to the challenge of providing reliable and cheap power in a sustainable way.

How does your company prepare and share fossil plant performance data? What data are important, and how much effort is required to collect and report the data? What are the most important statistics for reporting key fossil plant operations? The latest EUCG benchmarking survey reveals the favored fossil performance metrics at several of the largest utilities in eight key categories.

Duke Energy and Progress Energy announced January 10 that they are combining to create the nation’s biggest electric utility. The $13.7 billion deal is likely to draw tough scrutiny from federal and state regulators—and some protests from big power buyers—given the companies’ overwhelming market dominance in North Carolina and more modest operational overlap in South Carolina.

In a decision blasted by the coal industry as making the state "dangerously reliant" on natural gas, the Colorado Public Utilities Commission has approved an emissions-reduction plan for Xcel Energy that further expands the utility’s already extensive shutdown of coal-fired power plants in favor of gas-fueled generation.

Ringing what may be the death knell for the $3.5 billion Taylorville IGCC project, the Illinois Senate voted 33-18 in early January against authorizing construction of a coal gasification and power generating plant proposed in the state by Tenaska.

An unintended consequence of employing selective catalytic reduction and wet flue gas desulfurization to reduce nitrogen oxide and sulfur dioxide levels at coal-fired power plants has been unwanted sulfur trioxide (SO₃) emissions. Picking the right sorbent in the right amount can eliminate that problem.

A recent Washington Post article attacks coal as a fuel with a dim future. The author points to the large number of plant retirements as evidence of its impending demise. Checking the actual data reveals a much different story.

At Morgantown Generating Station, plant personnel used innovative methods to combine model predictive control with distributed control system–based process control algorithms to improve waterwall temperature control and main steam temperature control and to enhance unit ramp rate capability. The previous heat rate and NO_x optimization performance gains were retained. Focusing beyond basic loops of feedwater, air, and O₂, the project considered issues such as PID controller override configuration and limitations. The techniques used to overcome these challenges improved unit ramp rate capability beyond any previous unit performance.

Compared with other solid fuel–fired plants, the systems and components required for handling and processing biomass appear quite familiar, but important fuel differences must be considered. A successful biomass plant design must provide flexibility for handling the expected wide range of biomass fuel properties and characteristics.

Efficient boiler operation requires boiler auxiliary equipment to operate in harmony. The air preheater, for example, though it has few moving parts, is vital to maintaining efficient boiler performance. In this second installment of our Power 101 series, we examine performance degradation caused by corrosion and fouling of the air preheater that results from the combustion of coal plus the effects of ammonia and sodium bisulfite injection for SO₃ mitigation.

Arizona Public Service’s (APS) plan to close three older coal-fueled units at the Four Corners Power Plant in New Mexico and buy out Southern California Edison’s 48% share of the two remaining units is a creative means of surviving the U.S. Environmental Protection Agency’s (EPA) committed action against coal-fueled generation.

San Miguel Electric Cooperative selected and installed an automatic sootblowing system for its Unit 1 to minimize clinkers in the boiler that caused semi-annual unscheduled outages. New boiler surface-cleaning equipment and intelligent cleaning software eliminated these expensive outages.

Though electricity generation has entered a key period of transition—as investment shifts to low-carbon technologies—world electricity demand is set to grow faster than any other “final form of energy,” the International Energy Agency (IEA) says in its latest annual World Energy Outlook.

If Hollywood were scripting the power industry story for 2011, it would be a sequel to 2010—more of the same, but just not quite as good. Natural gas gets top billing and the accolades, wind power drops to a supporting role, and new nuclear answers the casting call but has yet to get a speaking part. Coal is like Mel Gibson—a talented Oscar winner unlikely to get another leading role. In this, our fifth annual industry forecast report, the story may be familiar, but the price of admission is going way up.

European carbon trading is gradually pushing down coal-fired capacity factors, and operating costs are rising. The U.S. may not have a carbon market, but increasing regulatory requirements are having the same effect on coal-fired generation capacity factors and operating costs. In the meantime, gas-fired assets are enjoying increased usage and lower unit costs.

For more than a decade Babcock & Wilcox Power Generation Group Inc. and Air Liquide have been developing oxyfuel technology with the goal of using it to concentrate CO₂ from pulverized coal-fired power plants and achieve up to 90% CO₂ capture and storage. This technology was recently selected for demonstration as part of FutureGen 2.0.

A 14-MW pilot plant built by energy firm ELCOGAS at its 335-MW integrated gasification combined-cycle (IGCC) facility at Puertollano in Spain in September captured its first metric ton of carbon dioxide. Now the company plans to begin tests to procure more technical and economic information about carbon capture and storage (CCS), including how efficient it is to co-produce hydrogen and power with carbon capture processes.

Boiler auxiliary equipment often receives no respect for the role it plays in maintaining efficient boiler performance. In this second installment of our Power 101 series, we examine the design and performance of the air preheater.

A long-awaited Clean Air Act regulatory guidance document released by the Environmental Protection Agency recommends that state air regulators strongly emphasize energy efficiency in determining the most cost-effective and technically feasible greenhouse gas control technologies that must be used by utilities and other major industrial emitters when expanding existing facilities or building new ones.

With utilities already alarmed by looming federal regulations that could force construction of expensive cooling towers that would sharply increase water use, a report by the Energy Department’s Argonne National Laboratory warns that nearly 350 U.S. coal-fired power plants are vulnerable to potential water demand or supply conflicts over the next 20 years stemming from increased competition for dwindling water resources—particularly in the Southeast.

While U.S. coal production has been stagnant in 2010, demand for coal in China and India has sharply risen this year and could represent the early stages of a "long-term supercycle" for the global coal industry, according to Peabody Energy, the world’s largest private coal company.

Combustion flue gas analysis has been used to optimize the boiler air/fuel ratio for decades. Measuring the amount of excess oxygen and/or carbon monoxide in combustion flue gases gives an indication of boiler efficiency and, thereby, plant operating economics. New sensors make those measurements simple and accurate.

Energy efficient and environmentally responsible dry bottom ash technologies will soon be required by regulation. Progressive companies will bring their plants into compliance early because it’s a good business strategy. Here are your compliance options.

The pilot-scale project at Georgia Power’s Plant Yates near Newnan, Ga.—the first step in one of the industry’s largest demonstrations of a start-to-finish coal-fired power plant carbon capture and storage system—reached a significant milestone this September, capturing the greenhouse gas for the first time.

In August, researchers from the University of Cincinnati who are working on creating an artificial foam that could absorb carbon dioxide (CO₂) from the flue gas at power plants and convert it into biofuel won the grand prize at the 2010 Earth Awards in London.

Steel piping systems are widely used at coal-fired power plants for a variety of purposes, including the conveying of coal ash slurry to nearby settling ponds, the transfer of limestone slurry to absorber spray towers for removal of SO₂ and dilute hydrochloric acid from flue gases, and for transporting away the calcium sulfate by-product of the flue gas desulfurization process.

If you want the most accurate test results, it’s worth the extra effort to take isokinetic coal samples from coal pipes when collecting fuel and air measurements. Together, the data collected will allow more accurate balancing of coal pipes, measure fuel fineness, and improve the combustion efficiency of your steam generator.