Coal

This August, instead of the usual fanfare at the official commissioning ceremony of RWE’s twin-unit 2.2-GW coal-fired BoA Units 2 and 3—a $3.3 billion lignite-fired power plant in Grevenbroich-Neurath near Cologne (Figure 1)—Germany’s premier of the state of North Rhine–Westphalia, Hannelore Kraft, and the newly installed federal minister of the environment, Peter Altmaier, requested a rapid cutback in power production. As 400 guests watched, the output of one unit was reportedly reduced by more than 150 MW in five minutes, and then restored just as fast. The demonstration was to show how quickly the plant could offset the intermittency of wind and solar power, the officials said, proclaiming the plant an “important element” of Germany’s energy strategy.

A desire to do things right led Constellation Energy to invest $70 million to convert its 400-MW C.P. Crane Generating Station to burn Powder River Basin coal and develop the culture critical to making that conversion a success. In addition to being named a 2012 POWER Top Plant, the PRB Coal Users’ Group recognized the plant for its efforts with its Plant of the Year Award

To comply with the New Hampshire law governing mercury emissions, Merrimack Station management recently installed a single scrubber system on the facility’s two coal-fired boilers. The plant’s Clean Air Project was completed on Mar. 30, 2012, ahead of schedule and under budget. Now the 440-MW Merrimack Station has reduced its mercury and sulfur dioxide emissions by more than 95% and is one of the cleanest coal-fired power plants in the nation

Since the Northside Generating Station’s two repowered units were placed into service in 2002, a series of modifications and repairs have been undertaken to make its two circulating fluidized bed boiler plants reliable. The two chief problems were ash agglomeration on heat transfer surfaces and poor Intrex heat exchanger performance. JEA reports these problems have been permanently resolved, and data shows the two units have joined the top tier of reliable fossil plants.

Units 3 and 4 expand the Tanjung Jati Electric Generating Station’s capacity by adding 1,320 MW of reliable power that helps to boost Indonesia’s growing economy. Now the 2,640-MW coal-fired facility provides approximately 12% of the electricity available on the Java-Bali grid. The new units feature a flue gas desulfurization system and electrostatic precipitators that reduce air emissions and protect the environment.

Dominion’s 585-MW Virginia City Hybrid Energy Center, located in southwestern Virginia, relies on two circulating fluidized bed boilers that burn coal and local waste coal mixed with up to 20% biomass. The project also features one of the industry’s largest air-cooled condenser systems to minimize the plant’s water usage. The $1.8 billion project entered commercial service July 10, on budget and on schedule

The insatiable power demands of a huge modern metropolitan area like Seoul call for both big thinking and flexibility. The successful launch of this large, state-of-the-art supercritical coal plant required adapting to unforeseen changes in fuel supply while meeting highly restrictive environmental controls. The resulting high-availability facility is a POWER Top Plant

Low natural gas prices and still-soft electricity demand are forcing low-load and cycling operations at traditionally baseloaded coal units across the country. The resulting challenges were top of mind at the Electric Utility Cost Group’s (EUCG’s) fall meeting in Denver last week. One member of the EUCG’s fossil generation committee from an Ohio Valley utility said that cycling and low-load operations pose challenges for one of his company’s 1,300-MW coal-fired plants that “two years ago we wouldn’t have considered possible.”

In its last legislative act before the November election, the U.S. House of Representatives on Friday passed by a vote of 233 to 175 the controversial "Stop the War on Coal Act," a legislative package of measures that seeks to bar the Environmental Protection Agency (EPA) from promulgating carbon emission rules, calls for an analysis of the cumulative economic impacts of certain environmental rules, and would create a state-based program to regulate coal ash.

In a landmark ruling that has been seen as a major victory for thermal generators, the U.S. Court of Appeals for the District of Columbia Circuit vacated the Environmental Protection Agency’s (EPA’s) Cross-State Air Pollution Rule (CSAPR) in August, finding that it violated federal law. The EPA must now continue implementation of the Clean Air Interstate Rule (CAIR) until it can promulgate a replacement, which likely will not happen until at least 2014.

Dominion Virginia Power plans to convert its oldest coal-fired power plant, the 227-MW Bremo Power Station near Bremo Bluff, Va., to natural gas, the company announced earlier this month. The two-unit plant would be the ninth in its fleet to be closed or converted to alternative fuels.

Injection of carbon dioxide has begun at one of the world’s first fully integrated coal-fired carbon capture, transportation, and geologic storage projects.

The world’s first supercritical pulverized coal–fired low mass flux vertical tube Benson boiler is Jinzhushan 3, located in the Hunan Province of the People’s Republic of China. The 600-MW Babcock & Wilcox Power Generation Group Inc. once-through boiler burns Chinese anthracite using downshot pulverized coal (PC) technology. Part 1 of this three-part article provides a project summary and overview. The other two parts will look at technology features of the unique boiler design and plant performance test results.

After years of development, design, and construction, your plant is finally nearly ready for startup. But don’t light that cigar yet—at least not until you’ve developed a strategy for commissioning your water cycle chemistry. Root causes of corrosion can be predicted and avoided. The best way to avoid corrosion is to develop and implement plant-specific cycle chemistry commissioning guidelines.

Because Powder River Basin (PRB) coal is smaller, more friable, and contains more fine particulates than bituminous coal, controlling the fugitive dust generated as PRB coal moves from bunker to burner tip is problematic. The challenge for material-handling systems at power plants that have switched coals is to minimize this dust and capture it cost-effectively and without compromising safety.

PPL Montana plans to mothball its 154-MW coal-fired J.E. Corette power plant in Billings, Mont., starting in April 2015. The company cited "effects of pending Environmental Protection Agency [EPA] regulations combined with economic factors," as reasons for its decision.

Progress Energy last week shuttered its 382-MW coal-fired H.F. Lee power plant near Goldsboro, N.C. The 1951-built station is the second to be retired under the Duke Energy subsidiary’s fleet modernization program.

RWE npower, the German energy company’s UK arm, on Tuesday said it would shutter its coal-fired 2,000-MW Didcot A Power Station in Oxfordshire and the 1,000-MW oil-fired Fawley Power Station in Hampshire at the end of March 2013 under the European Union’s (EU’s) Large Combustion Plant Directive (LCPD).

Congress has returned from its summer break. As the House prepares to vote on its Upton-Stearns "No More Solyndras Act," lawmakers also expect to focus on a bill that could prohibit finalization of any Environmental Protection Agency (EPA) power plant rules that curb greenhouse gas emissions while carbon capture and storage technology is commercially unavailable. House Democrats, meanwhile, called for hearings to examine the impacts of climate change on the nation’s generators.

The widespread transition from coal to natural gas for new generation is exemplified by the morphing fleets of some of the biggest U.S. generators. Figures show the amount of power generated by each company using coal (top) and natural gas (bottom). Sources: POWER, NextEra, Duke Energy, Tennessee Valley Authority (TVA), Southern Co., American Electric Power […]

Poland, a country that currently depends on coal power for nearly 85% of its electricity and plans to build another 11,300 MW of new coal-fired capacity by 2020, suffered a critical planning setback in mid-July as the European Union (EU) effectively blocked the country from using free carbon emission permits to build new coal-fired power plants.

Several major power plants around the world began operations over the past months.

Droughts, unreliable gas imports, and protests against proposed projects have hampered the Chilean power sector and its largest economic driver, the copper-mining industry. Recent policies designed to foster more reliable supplies are a move in the right direction, but remaining obstacles are formidable.

A federal district court on Thursday ruled in favor of more than 800 plaintiffs when it held the Tennessee Valley Authority (TVA) liable for the December 2008 failure of coal ash containment dikes at its Kingston Fossil plant in Roane County, Tenn., that resulted in the spill of more than a billion gallons of coal ash sludge.

Injection of carbon dioxide began last week at one of the world’s first fully integrated coal-fired carbon capture, transportation, and geologic storage projects. The "Anthropogenic Test" conducted by the Southeast Regional Carbon Sequestration Partnership (SECARB) transports carbon dioxide via a 12-mile pipeline from a 25-MW post-combustion carbon capture facility at Southern Co.’s 2,657-MW Plant Barry in Bucks, Ala., and sequesters it within a saline Paluxy Formation at the nearby Citronelle Oil Field operated by Denbury Resources.

A fire sparked by a conveyor belt at a coal-fired power plant in India’s southern state of Tamil Nadu has killed four workers and seriously injured four others, news media reported on Tuesday.

A three-judge panel of the U.S. Court of Appeals for the D.C. Circuit on June 26 unanimously rejected all pending legal challenges against the U.S. Environmental Protection Agency’s (EPA’s) interpretation of the Clean Air Act (CAA) that allows the agency to regulate greenhouse gases (GHGs). What is the EPA’s future strategy in its war on coal?

—Sonal Patel is POWER’s senior writer.

AES Gener recently completed construction of twin coal-fired, 260-MW units in the electricity-starved desert of northern Chile that may serve as models for future hybrid-fossil plant designs. For meeting an aggressive construction schedule, integrating a 20-MW battery energy storage system, embracing desalination, using the first-of-its-kind seawater cooling tower in South America, and employing innovative financing methods, the AES Gener Angamos plant has earned POWER’s 2012 Plant of the Year Award.

Moving thousands of tons of coal per hour at high speeds through a complex handling system is a main cause of airborne coal dust in a coal-fired plant. Depending upon the coal’s characteristics, that dust can become explosive when its concentration reaches 80 g/m3 and, hence, a threat to life and property. The best option is to stop the dust from becoming airborne in the first place.