POWER
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News
High-Horsepower, High-Pressure Water Jet Pumps
The new NLB 605 series of water jet pump units from NLB Corp. gives users a powerful combination of ultra-high pressure and high horsepower in a rugged unit they can convert to a variety of operating pressures. The range of the NLB 605 Series has been expanded to include eight operating pressures from 4,000 psi […]
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O&M
Applying Acoustic Pulse Reflectometry in a Geothermal Plant
Acoustic pulse reflectometry (APR) is a tube inspection method that has been gradually gaining acceptance as a tool for heat exchanger inspection. Different types of heat exchangers operating in different operating environments have different failure mechanisms, making some of them more suited than others for inspection by APR. Finned tube heat exchangers are a typical example of heat exchangers particularly conducive to APR inspection.
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News
High-Flow Gas Regulators for Pipeline Monitoring
The BelGAS division of Marsh Bellofram Corp. introduced Type P627, a high-performance, spring-loaded, direct-operating high-flow gas regulator that is designed to control both low- and high-output pressure in oil and gas applications. Designed for maximum durability, Marsh Bellofram BelGAS Type P627 regulators are compact and offered in multi-position body and spring case configurations. Units offer […]
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Legal & Regulatory
Too Much of a Good Thing Creates Legal Havoc
As last winter’s abundant snowfall in the Pacific Northwest melted, rivers swelled and hydroelectric operators enjoyed substantial increases in generation. That bountiful clean and cheap power generation was a blessing, but it also triggered a host of legal issues.
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News
Preventing Dust Accumulation on Beams
BeamCap’s signature product, the BeamCap, prevents dust accumulation on I-beams, structural steel members, pipes, cable trays, and other difficult-to-clean areas. BeamCap pieces completely enclose the structures, eliminating horizontal surfaces where dust consistently builds up. This eliminates the need for cleaning in hard-to-reach places and greatly reduces the potential for fires and secondary explosions. The aluminum […]
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Coal
Top Plant: Coffeen Energy Center, Montgomery County, Illinois
Situated in predominantly rural central Illinois, the 1,000-MW Coffeen Energy Center has installed a number of controls in recent years and achieved significant environmental performance. For example, in 2010 a new scrubber facility was added that reduces SO2 from combustion gases coming from the plant’s two coal-fired boilers. The plant personnel’s continuing commitment to protecting the environment helps to promote a strong relationship between the plant and the local community.
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News
Robotic Underwater Debris Remover
Aqua-Vu, a provider of portable underwater viewing systems, introduced the Claw 360, a device designed for the detection and removal of objects in an underwater environment. The Claw 360 incorporates a Sharp 520 color camera that can rotate 360 degrees to scan the environment. Lighting is provided by high-intensity LEDs that rotate with the camera. […]
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Coal
Top Plant: J.K. Spruce 2, Calaveras Power Station, San Antonio, Texas
CPS Energy, the largest municipally owned utility in the U.S. providing both natural gas and electric service, implemented an energy plan in 2003 that required energy conservation measures, use of available renewable energy sources such as wind and solar, and additional coal-fired generation. The $1 billion 750-MW Spruce 2 fits into that plan by being one of the cleanest coal-fired plants in the country.
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News
Nut, Bolt, and Flange Face Corrosion Protection
Advance Products & Systems’ new Kleerband Flange Protectors and Radolid Protection caps protect bolts, nuts, and flange faces on raised-face or full-face flanges in conditions where extreme corrosion occurs, such as at gas plants, pump stations, and above- and below- ground installations. Kleerband is a patented transparent polymer band with grease injection fittings and a […]
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Coal
Top Plant: John Twitty Energy Center Unit 2, Springfield, Missouri
Utilities of Springfield elected to add a 300-MW coal-fired plant to its fleet to meet rising demand for electricity. It was the first coal plant constructed by the utility since 1976. An extremely competitive construction market required the utility to adopt new contracting practices to meet a tight project schedule, an approach that proved very successful. The $555 million plant commissioned in January 2011 is expected to cover system growth at least through 2024.
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Commentary
Shaping America’s Energy Policy
America’s energy and environmental policies have been dysfunctional for decades. Obsessively moving toward “green” has made America weaker and has damaged our economy. During POWER’ s first 100 years (1882–1982), the magazine chronicled the U.S. growing into the strongest industrialized economy in the world. America designed and built products for the world using raw materials and energy from within our own borders. Now we are in a recession and the U.S. Environmental Protection Agency’s (EPA) “War on Coal” continues. Does anyone get the connection? Ever-worsening regulations are killing jobs by the thousands.
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Coal
Top Plant: Masinloc Power Plant, Zambales Province, Philippines
In April 2008, AES Philippines purchased the Masinloc coal-fired power plant in Zambales Province in the Luzon region. Originally constructed in 1998 as a two-unit, 600-MW plant, the facility uses coal from a variety of sources in the Pacific Rim. After AES finished overhauling much of its equipment, the expanded 660-MW (gross) plant’s availability increased from 48% to 74%, which enabled net electricity production to jump by 129% by 2010.
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Coal
U.S. Coal-Fired Power Development: Full Employment for the Lawyers
The EPA began rolling out its long-anticipated power plant regulations this year, causing some utilities to shutter some older coal-fired plants. Other utilities paused, perhaps hoping that a neighbor’s closure decisions would allow continued operation of some of their own older, smaller, less-efficient plants. As the nation sweated through a scorching summer, air conditioners hummed thanks to coal-fired power plants built 50 or more years ago. How many of them will be retired, and over what timeframe?
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Coal
Top Plant: Plum Point Energy Station Mississippi County, Arkansas
The new 665-MW Plum Point Energy Station is energizing the Arkansas Delta, an area that is ready to supplement its farming heritage by promoting new jobs that offer residents a higher standard of living. But first, the plant’s construction team had to overcome a number of significant challenges related to building a facility in the New Madrid fault zone.
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Solar
Epic Fail
Over the past 18 months, four solar energy equipment companies have closed their doors. Each one blamed poor market conditions for its economic woes, even though each had fundamental weaknesses that went unaddressed. It now appears that the Department of Energy (DOE) did insufficient due diligence before backstopping one of those four companies, Solyndra, with a $535 million loan guarantee.
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Coal
Top Plant: St. Johns River Power Park, Jacksonville, Florida
A recent NOx reduction project added selective catalytic reduction equipment to each of the two 640-MW, mixed coal–fired units at the St. Johns River Power Park. The selection of precisely the right catalyst required extensive long-term testing with “mini” reactors. Once the right catalyst formula was identified, the actual retrofit project was completed in a mere 23 months, an aggressive project schedule that required overcoming many design and construction challenges.
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Nuclear
Germany’s Nuclear Phase-Out Has Widespread Implications
The German government in July finalized a package of bills that will phase out nuclear’s 23% contribution to the country’s power supply by 2022 and increase renewable generation from the current 17% to 35%. In August, the Federal Network Agency ( Bundesnetzagentur) said it wouldn’t rely on power from seven of the nation’s oldest reactors […]
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Coal
CWA 316(b) Update: Fish Guidance and Protection
The U.S. Environmental Protection Agency (EPA) has proposed new Clean Water Act section 316(b) regulations for once-through cooling water intake structures. Comments on the proposed rules closed in August, and a final rule is expected mid-2012. The EPA estimates that at least half of the power plants using once-through cooling will be required to implement a best technology available solution in coming years. That typically means barriers and screens, but you may want to consider other options.
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Nuclear
Ling Ao 4 Starts Up While Sanmen Gets First AP1000 Reactor Vessel
In China this August, as Ling Ao Unit 4—the second unit of the Ling Ao Phase II nuclear plant—started commercial operation, Westinghouse and its consortium partners marked the milestone of receiving the reactor vessel for the Sanmen nuclear power plant—the world’s first AP1000—in China’s Zhejiang province. The start-up of Ling Ao Unit 4 in Guangdong […]
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Coal
Fundamentals of Zero Liquid Discharge System Design
Power plants often produce wastewaters that contain salts, such as those from wet gas scrubbing, coal pile run-off, and leachate from gypsum stacks. Evaporation of those liquid wastes in a modern zero liquid discharge system produces clean water that is recycled into the plant plus a solid product suitable for landfill disposal. Here are the options to consider.
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Gas
New Peaking Plant to Balance California’s Renewables
As utilities in California are scrambling to meet the state’s 33% renewable mandate by 2020, a 49.6-MW peaking plant in Modesto, Calif., built by Finnish firm Wärtsilä for the Modesto Irrigation District, has been commissioned to provide flexible, fast-start peaking generation to balance the state’s increase in intermittent renewable generation (Figure 4). 4. Flexible peaking. […]
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Legal & Regulatory
New EPA Rule Calls for Flexibility
Quin Shea, vice president, environment for the Edison Electric Institute, comments on the Utility MACT rule that is expected to be finalized in November.
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Hydro
Chart a New Course
I examined the magnitude of electricity subsidies for renewables compared with conventional generation technologies in my May 2011 editorial, based on data from a 2008 report prepared by the U.S. Energy Information Administration (EIA). An updated EIA report released in July determined that federal government subsidies have risen substantially during the past three years. In fact, overall renewable energy subsidies have almost tripled, increasing from $5.1 billion to $14.7 billion. In my opinion, we aren’t getting value for the money spent.
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Gas
Top Plant: Irsching 4 Combined Cycle Power Plant, Irsching, Bavaria, Germany
The Irsching 4 Combined Cycle Power Plant has set a new world record in power plant efficiency with its new SGT5-8000H gas turbine. With an output of more than 578 MW and efficiency of 60.75% (net) achieved at a world record test run in May 2011, the plant demonstrates that climate protection, low-cost power generation, and flexible operation using fossil fuels can be attained simultaneously through technical advances. Due to its high efficiency, the gas-fired plant uses significantly less fuel and produces lower carbon dioxide emissions than traditional combined cycle plants.
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Coal
THE BIG PICTURE: Lights Out
Heat waves, droughts, and other weather and climate phenomena; economic woes; aging or inadequate infrastructure; fuel shortages. These are some of the most obvious causes that have led to record peaks in power demand or sudden drops in available capacity. The results have been sometimes debilitating load-shedding, brownouts, and blackouts around the globe this summer (and, in some cases, for much longer). Here’s an overview of which countries are affected by which difficulties. For a more detailed look at the extent of shortages and what’s causing them, visit Web Exclusives at https://www.powermag.com
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Gas
Top Plant: Montoir-de-Bretagne Combined Cycle Plant, Montoir-de-Bretagne, France
The 435-MW Montoir-de-Bretagne gas-fired power plant is ramping up Gallic generation in the Loire-Atlantique region of western France. The plant’s innovative natural gas combined cycle technology offers high efficiency and low emissions.
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Nuclear
China Begins Operation of Experimental Fast Reactor
China in July flicked on its experimental fast reactor—the first built in the nation, and the first of many more to come. The China Experimental Fast Reactor (CEFR), whose development began in 1995, is a pool-type sodium-cooled reactor with a thermal output of 65 MW and an electrical output of 20 MW. The reactor is housed in a 44,000-square-meter (473,610-square-foot) building.
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Gas
Global Gas Glut
Marcellus Shale gas has increased recoverable natural gas reserves in the U.S. by about a third over estimates prepared a few years ago. Europe is also exploring shale gas as an alternative to problematic Russian gas supplies and low proven natural gas reserves. POWER contributors in the U.S. and UK examine the comparative economic value, public acceptance, and political implications of these massive shale gas reserves.
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Coal
Explosion Devastates Major Cypriot Power Plant
A brush fire that spread and detonated explosives stored at the Evangelos Florakis naval base in Mari on the southern coast of Cyprus on July 11 killed 13 people, injured 62 others, and severely damaged the Vassilikos Power Station—an oil- and gas-fired plant that supplied almost 60% of the island nation’s power. Cyprus, which was once considered an “economic miracle,” has been battling crippling power shortages that have beleaguered its financial and tourism sectors since the blast and left it on the verge of economic collapse.
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O&M
The New Water Lab
Recent advances in water laboratory instrumentation—from improved sample conditioning to advanced online instruments—have reached the market. Here’s a look at the equipment you’ll find in the best-equipped power plant laboratory this year.