Gas

China to buy four AP1000 reactors / Midwest Gen, Blagojevich reach pollution deal / Behold, the carpet gasifier / AREVA casks green-lighted by NRC / Brookfield Power upgrades Oswego Falls / Korea fires up 50-MW landfill gas project / Alstom lands big Russian deal / POWER digest / Correction

U.S. demand for natural gas is projected to increase by more than 50% by 2020. Companies are building—and the public is opposing—receiving terminals on three coasts that would increase imports of liquefied natural gas. The pros and cons of "opening up" Alaska, coastal waters, and federal lands to drilling are still being debated. These politically […]

Forecasting the direction of the U.S. electric power industry for 2007, much less the distant future, is like defining a velocity vector; doing so requires a direction and speed to delineate progress. In this special report, POWER’s first stab at prognostication, the editors look at current industry indicators and draw conclusions based on their more than 100 years of experience. To borrow verbatim the title of basketball legend Charles Barkley’s book: I May Be Wrong but I Doubt It.

Following the money invested in projects is a viable way to compare growth trends for power projects using the four major generation types: coal, natural gas, nuclear, and renewable.

The conflicting challenges of operating a plant beyond its prime and Exelon’s commitment to manage carbon emissions from its power system are pushing the company’s plant engineers to innovate. An example: Fairless Hills Generating Station was given a complete overhaul and now burns landfill gas that otherwise would be treated as waste.

DOE walks the clean coal talk / For Swedish nuke, a case of mistaken identity / Siemens completes big CHP plant / E.ON bets big on coal / BP Solar expands Maryland plant / GE scores big turbine deals / PSNH switches from coal to wood / EPRI tests solid-state current limiter / POWER digest

Renewables require rethinking just about everything/Torque-splitting drive train improves wind turbine reliability/Waste gas–burning engines reach milestone/Hybrid power plant targets pipeline losses/Power from paint/Gulf Coast Power Association conference report/Pat Wood talks about the challenges facing ERCOT

The wind energy business is beginning to look as frenetic as the merchant gas-fired power business in the late 1990s—with some critical differences. If the 10 issues listed here are addressed soon, wind power may avoid a crash and burn similar to the one that beset the gas turbine business.

It’s said that pioneers take the arrows. In the case of Springerville Unit 3—a 418-MW (net) expansion of a Tucson Electric Power facility in Arizona and the first pulverized coal–fired unit built in the U.S. in more than a decade—the arrows were many. Although Tri-State (the developer), Tucson Electric (the host), and Bechtel Power (the EPC contractor) were wounded by delayed deliveries of major equipment, bankruptcy of a major supplier, and a labor shortage, the companies showed their pioneering spirit and completed the project ahead of schedule. For ushering in a new generation of clean and desperately needed baseload capacity, Springerville Unit 3 is POWER magazine’s 2006 Plant of the Year.

Point Aconi’s circulating fluidized-bed boiler experienced erosion, corrosion, and fouling problems from the day it went on-line in 1993. After several frustrating years of unreliable operation, in late 1999, Nova Scotia Power discovered the right combination of engineering and fuel modifications. Today, after a switch to 80% petroleum coke and major boiler modifications, Point Aconi’s output exceeds its original nameplate rating. For having the vision and fortitude to plan and execute a multiyear, $20 million project to revitalize North America’s first in-service utility CFB boiler, Nova Scotia Power’s Point Aconi plant is the well-deserved winner of POWER magazine’s 2006 Marmaduke Award for excellence in O&M.

Complying with permitted emissions limits may be the most significant operations risk for a power plant. As limits are slowly ratcheted downward, understanding the accuracy and variation of measured pollutant levels becomes even more important. To avoid misunderstandings, regulators and plant owners should factor measurement uncertainty into air quality permit numbers both as the permit is formulated and preceding any subsequent modifications.

Russia’s new nuclear navy;Russia’s old nuclear navy; First LMS100 fired up by Basin Electric;More Jenbacher gensets to Hungary; A baseload-size wind farm?; EEI bestows Edison Awards; POWERnotes
 

Iberdrola is rapidly making a name for itself on the world stage for building large, very efficient combined-cycle plants and for being the largest owner and operator of wind power plants. The utility’s most recent achievement was the successful commissioning of the Arcos de la Frontera Group III project, which marks the commercial debut of General Electric’s Frame 9FB gas turbine.

A great location, a fish-friendly cooling system, and the extent of environmental remediation needed to permit it distinguish this repowering project on the Hudson River just south of the New York State capital.

The Brooklyn Navy Yard Cogeneration facility supplies critical electricity and steam to New York City. Situated on an historic site, the plant has earned a series of awards and was the first cogeneration plant to be accepted into both the U.S. EPA National Environmental Performance Track and OSHA’s Voluntary Protection Program in 2005. Through Delta Power’s unique asset management approach that brings added value to projects, BNYC has reinvented itself from a struggling, prematurely aging facility into one of the nation’s leading plants.

Commercial operation of PacifiCorp’s first new power plant in more than 20 years coincided with the company’s acquisition by MidAmerican Energy Holdings Company this past March. Currant Creek treads lightly on the environment, provides needed power to PacifiCorp’s eastern control area, and has demonstrated its commitment to be a good corporate citizen of the local community. By any account, Currant Creek is a model for how to develop a power project.

It would be easy to dismiss Linden—which is powered by now-ubiquitous GE 7FA gas turbines and D11 steam turbines—as just another cookie-cutter combined-cycle plant. But its size (1,240 MW), key location near New York City, and use of reclaimed water for all cooling water needs makes Linden deserving of recognition as one of POWER’s Top Plants of 2006. Perhaps its most interesting story is how the project survived more than five years from groundbreaking to commissioning.

Southern California Edison and Bechtel resurrected the 1,054-MW Mountainview power project after a two-year hiatus while meeting aggressive budget and schedule constraints. Edison exercised its option to purchase the project after regulatory approvals were received at light speed, and construction resumed the very day approval was granted. Residents of California’s Inland Empire will enjoy their air conditioners this summer because Mountainview was transformed from a wasteland into a productive plant.

New York City has an insatiable appetite for power, but supplying that power from plants inside the city’s five boroughs (where 80% of its peak demand must come from) is tough. So it’s nothing short of miraculous that a 500-MW combined-cycle plant in Astoria, Queens, began commercial operation at the end of 2005. What did it take to bring this plant on-line? The largest state-owned power organization in the U.S.—The New York Power Authority.

Nuclear hot streak continues/Who’s winning in U.S. wind power?/ Canadian wind picking up too/ Brazilian port powers itself/ Biomass meets CHP in Sweden/ Power surfing from Scotland to Germany

Three years ago, an article in POWER described how Cheng Power Systems, by modifying the combustors of several popular gas turbines, had used steam injection to lower the units’ NOx output to about 5 ppm—but some models had substantial CO levels without combustor modifications. Since then, the company has developed new combustor nozzles that recently […]

Duct burners use supplementary firing to increase the heat energy of a gas turbine’s exhaust, making it possible to increase the output of a downstream heat-recovery steam generator (HRSG). Early systems of the 1960s took a conventional approach to burner design. The exhaust of the turbine was directed into a windbox and then into a […]

In late February, the largest gas turbine ever manufactured by GE Energy at its Belfort plant in France began a 30-day journey by land and sea that will take it to a new power plant in Spain. The Frame 9FB gas turbine—which is also the first built completely in Belfort—was loaded onto a special, wide-load […]

Designers of heat-recovery steam generators are using computational fluid dynamics software as one tool to reveal the invisible forces affecting the flow over, under, around, and through structures such as inlet ducts, distribution grids, and guide vanes.

The jury is still out on the economic and technical feasibility of burning gasified coal to generate electricity. Gasification technology has yet to be proven on a utility scale, especially with Powder River Basin coal as the feedstock. And on the generation side, there are more questions than answers about the capital cost and availability of integrated gasification combined-cycle (IGCC) plants. But with natural gas prices high and rising, it’s definitely worth examining whether it would be economically and technically feasible to convert the existing U.S. fleet of gas-fired combined-cycle plants to burn gasified coal.

Operating a combined-cycle power plant profitably is no walk in the park, even under ideal conditions. But the extreme conditions at the Beluga Power Plant—from isolation to volcanoes—challenge its staff every day in ways that operators in the lower 48 can only imagine.

Global Monitor

With U.S. combined-cycle plants increasingly being cycled—rather than being run continuously, as they were designed to do—owner/operators worry that units expected to last two or three decades may survive only a few years without an expensive overhaul. Cycling takes as much of a toll on heat-recovery steam generators as it does on gas turbines. Whether you’re procuring a new HRSG or adapting an existing one for cycling service, robust design features should be what you’re looking for.

The U.S. power generation industry is changing at warp speed, via regulatory changes, consolidation, mergers, and sales of assets at yard-sale prices. New players have entered the market and become major players overnight, while several mainstays have gone bankrupt. Though many of the latter blamed high gas prices for their woes, well-diversified merchants enjoyed a record year. Whatever changes are in store for the business of combined-cycle generation, you can be sure that innovations in plant design and O&M such as those described in this special section will keep pace with them.

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