Coal

The enhanced plant performance achieved at the 1,477-MW Morgantown Generating Station shows the value of model predictive control in conjunction with intelligent distributed control algorithms. This project update looks at how the project team moved from ramp rate improvements to reducing tube metal temperatures to improved component life.

Brazil’s power industry has long been dominated by its vast hydro resources, which historically have accounted for over 80% of the country’s generation capacity. With engineering marvels like the massive Itaipú dam and the proposed Belo Monte project, the country is a leader in the development and use of hydroelectricity on a grand scale. But as the 2001 energy crisis proved, dependence on a single source leaves the country vulnerable to severe shortages. Thanks to government programs designed to take advantage of the country’s favorable climate, Brazil is committed to diversifying its energy mix while continuing to maintain a renewable energy focus.

In January 2012 a new mercury control system at the Colstrip power plant in Montana reached its first major milestone: two years of operation with mercury emissions below the state regulatory limit. The plant uses Alstom’s unique Mer-Cure technology to capture up to 90% of the mercury leaving the stack.

The U.S. power sector will see heightened electricity consumption over the next two years, a spurt in natural gas–fueled power generation that is expected to offset a slight decline in coal power, and a significant decline in hydropower generation that could mark a decline in overall renewable generation, the Energy Information Administration (EIA) says in its latest short-term outlook.

The Environmental Protection Agency (EPA) on Dec. 21 issued its final Mercury and Air Toxics Standards (MATS), which will require about 40% of all coal-fired power plants in the U.S. to deploy pollution control technologies to curb emissions of mercury and other air pollutants such as arsenic and cyanide within three years.

The U.S. Court of Appeals for the District of Columbia Circuit temporarily blocked the Cross-State Air Pollution Rule (CSAPR) just two days before it was set to go into effect. The federal court ordered the Environmental Protection Agency (EPA) to continue administering the previously promulgated Clean Air Interstate Rule (CAIR) until a final decision can be made on the merits of the rule, likely this summer or fall.

The hazards of coal dust accumulation in power plants are familiar to coal-fired plant operators. Operators of plants that burn Powder River Basin coal are particularly aware of necessary housekeeping and fuel-handling practices, but any plant that allows excessive amounts of coal dust to accumulate is playing Russian Roulette with its staff and equipment.

Creating a landfill to hold dry boiler ash is a challenging proposition these days. There’s more to the project than you might imagine, as you’ll learn from this article about the development of a typical new ash landfill.

Rules requiring removal of combustible dust from the workplace will undoubtedly improve worker safety and health. A survey of equipment suppliers finds a variety of dust collection systems are available to meet just about every dust collection need in the power house.

Last December, as Spain’s national carbon capture and storage (CCS) research laboratory Fundación Ciudad de la Energía (CIUDEN) began a much-watched testing phase of oxycombustion in its 30-MWth circulating fluidized bed (CFB) boiler in Cubillos del Sil, Vattenfall scrapped the €1.5 billion ($2 billion) Jänschwalde CCS demonstration project that it had planned to build and begin operating by 2015 in the German federal state of Brandenburg.

The POWER editorial staff’s picks for the most significant stories of 2011.

After years of political wrangling, coal-rich Australia in November passed legislation that will require the nation’s top 500 polluters, starting in July 2012, to pay a tax at a fixed price of A$23 (US$23.50) per ton of carbon. The tax increases 2.5% annually until 2015, when an emissions trading program will begin. With the Kyoto […]

Driven by policies to limit carbon emissions, as well as government subsidies, the share of worldwide nonhydro renewable power is set to grow from just 3% in 2009 to 15% in 2035, the International Energy Agency (IEA) forecasts in its recently released World Energy Outlook 2011. Under the same scenario—which assumes that carbon pricing, explicit […]

After more than a decade debating whether to pass a carbon-limiting law, Australia’s Senate in November voted in a landmark bill that will impose a price on carbon emissions. The country, which accounts for just 1.5% of global carbon emissions, but which is the world’s highest emitter per capita because 80% of its power comes […]

Over the past 11 years, the Powder River Basin Coal Users’ Group (PRBCUG) has grown to become the voice of North American generating companies that are dedicated to the safe and efficient use of PRB coal. POWER, the group’s media sponsor, has reported on the PRBCUG’s annual meetings, which are colocated with the ELECTRIC POWER Conference & Exhibition each year. POWER also reports annually on the group’s coal plant of the year award. For 2011, in the large plant category the award went to Kansas City Power & Light’s Iatan Unit 2 (see our August 2011 issue); the small plant category winner, Muscatine Power & Water, is profiled in this issue, beginning on page 56.

U.S. optimism has been restored by reports of abundant, reasonably priced natural gas to fuel most new generation; however, huge gaps in the fuel delivery system (thousands of miles of pipelines are needed) will soon challenge gas plant development. Meanwhile, the cloud of sovereign debt hangs over all major capital projects in Europe, where the UK moves ahead with new nuclear projects while many of its neighbors shut the door on nuclear and struggle to finance their commitment to renewables.

The Five-Year Plan is the expression of the centralized planning goals for China’s economy. The 12th Five-Year Plan, approved by the Chinese Government on March 14, 2011, established many social and economic goals, including significant expansion of the country’s power generation industry in many new directions.

Employees at the 293-MW Muscatine Power & Water plant combine a positive attitude with an aggressive focus on workplace safety, inspired by the motto: “We all can adapt, adopt, and improve to meet the challenges head on to provide our customers with reliable power.” The facility began using Powder River Basin coal in 1993, and the staff have learned effective techniques to use it safely.

Navigant’s Operational Excellence Awards are presented annually to those North American coal-fired generation plants that have demonstrated excellence in cost-efficient reliable plant performance over the preceding five-year period. The data used to select the winners derives from Navigant’s Generation Knowledge Service fossil database.

A supplement to “The Big Picture: Gas Taxes” in our January 2012 issue.

The EPA’s proposed rules on limiting greenhouse gas emissions from new, modified, and existing power plants has taken another step forward.

After three years of development, dozens of public workshops, and hundreds of meetings with stakeholders, the California Air Resources Board (ARB) on Oct. 20 adopted a final rule to cap California’s greenhouse gas emissions and put a price on carbon. The cap-and-trade program starts in 2013 for electric utilities and large industrial facilities.

ICF International, a consultancy group that earlier this year had predicted 68 GW of coal-fired power plants could retire by 2030 as a result of finalized and proposed regulations from the Environmental Protection Agency (EPA), downgraded its retirement projections to 50 GW this fall.

Ditching the only project remaining in its £1 billion ($1.60 billion) carbon capture and storage (CCS) competition, the UK government declined to back the much-watched CCS project at the Longannet power station in Fife, Scotland, in October. The decision balances the UK’s low-carbon ambition with the need to ensure that taxpayer money is invested in “the most effective way,” the nation’s Department of Energy and Climate Change said. The funds are now expected be used to “pursue other projects” in both Scotland and England.

A Romanian lignite-fired power station wanted to minimize the operating cost of the flue gas desulfurization (FGD) system by placing the booster fans in the "wet position," between the wet FGD scrubber and the wet stack, where they would consume significantly less power. A number of combined environmental effects must be considered in this design.

South Africa is at a critical turning point. An uncertain environment for private investment, escalating electricity prices, and a lack of available power threaten South Africa’s position as an attractive investment destination for many of the country’s most important industries. Power has been placed at the forefront of the government’s agenda, but South Africa needs a collaborative effort to meet the country’s energy demands and diversify its generation portfolio in order to drive economic growth.

Pulverizers prepare raw fuel for burning by grinding it to a desired fineness and mixing it with the just the right amount of air before sending the mixture to boiler burners for combustion. Part I of this three-part report examined the essentials of pulverizer design and performance; Part II discussed the importance of fuel fineness. This final article discusses the importance of air and fuel measurement.

When sootblower operation frequency is too high, a plant risks losing power generation from tube leaks; but when sootblower frequency is too low, there is a risk of boiler pluggage. Intelligent sootblowing finds the right balance between tube erosion and plant economic operation.

Constellation Power Source Generation Inc., which owns and operates three coal-fired power plants in Maryland, has contracted with Charah Inc., an ash management company, to build a landfill to strict environmental requirements for the disposal of its plants’ coal combustion by-products that can’t be recycled for other uses.

America’s energy and environmental policies have been dysfunctional for decades. Obsessively moving toward “green” has made America weaker and has damaged our economy. During POWER’ s first 100 years (1882–1982), the magazine chronicled the U.S. growing into the strongest industrialized economy in the world. America designed and built products for the world using raw materials and energy from within our own borders. Now we are in a recession and the U.S. Environmental Protection Agency’s (EPA) “War on Coal” continues. Does anyone get the connection? Ever-worsening regulations are killing jobs by the thousands.