maintenance
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O&M
Major Retrofit Restores Early 1900s Hydropower Dam
A hydroelectric facility that first came online in 1903 stands as a testament to early 20th-century hydroelectric engineering. Although much of its original structure and machinery remains in service today, a recent breaker upgrade illustrates how thoughtful modernization and modern equipment built “like it used to be” can sustain aging infrastructure.
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Commentary
Energy Sector Teaching AI How to Grow Up
When artificial intelligence (AI) manages a power grid, it cannot operate as a black box. A wrong decision will not just frustrate users, it will trigger a blackout. This critical nature of AI deployments in energy is forcing AI to mature faster in energy than in any other sector. When algorithmic decisions affect high-stakes systems […]
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Gas
Fuel Gas Compression for Gas-Fired Power Generation: Comparing API 619, API 618, and API 617 Technologies
Selecting the best fuel gas compressor technology is critical for plant performance and economics. This comprehensive comparison examines three compressor types to help power plant designers choose the optimal
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Renewables
How Centralized Data Platforms Are Reshaping Solar Portfolio Management
When you’re managing 400-plus solar sites scattered across multiple states, a single transformer failure can cost thousands of dollars per day in lost revenue.
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O&M
Solving Combustion Damper Seizing Issues in Power Generation
With artificial intelligence (AI) causing a surge in electricity demand across the world, power capacity and availability are more vital than ever. The race is on to build more generation assets. In the
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Nuclear
Why Nuclear Maintenance Equipment Requires a Single-Source Solution
There is no room for missteps, miscommunication, or misunderstandings when it comes to nuclear maintenance. It demands precision, speed, and accountability. The tools and systems used during outages must function flawlessly, because when they don’t, the cost is more than money—it’s exposure, downtime, and slipping maintenance schedules. Some nuclear plants use a segmented model for […]
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O&M
How an Advanced Air Gap Measurement Tool Streamlines Hydroelectric Generator Maintenance
An air gap is the distance between the rotor and stator of a large-scale hydroelectric generator. This gap is a very small distance in relation to the size of the rotor. Its measurement to tight tolerances is critical to prevent damage to and maintain efficiency of the generator. Static measurement of the air gap (Figure […]
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O&M
The Role of Lubricants in Wind Turbine Gearbox Applications
As the renewable energy sector continues to grow, so does the complexity of technology and equipment such as wind turbines, solar arrays, and transmission infrastructure. Gear oils and lubricants are crucial for the reliable operation of gearboxes, enabling wind turbines to run smoothly and efficiently.
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O&M
Outage and Grid Alerts Catalyst for Replacing Obsolete Valves, Actuators
When an electric utility with a power plant in the southwestern U.S. prepared for a planned, major outage on its two Siemens 501D turbines, the plant’s manager requested a repair quote for two directional control valves and two gas valves attached to each turbine. “We had a problem with one of our controllers that lead […]
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Energy Storage
Using Battery Aging Data to Prepare BESS for Wholesale Energy Markets
Participation in wholesale energy markets offers a critical source of revenue for battery energy storage systems (BESS). Across transmission organizations in the U.S., storage operators can deploy their units to participate in various wholesale markets.
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Energy Storage
End-of-Life and Damaged Battery Shipping: Navigating State and Federal Regulations
Navigating the world of battery transportation can feel like trying to solve a puzzle with pieces that just don’t seem to fit. As the energy transition continues, and with more technologies and industries
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O&M
Best Maintenance Practices for Ball Valves in High-Pressure Systems
Among the various types of valves on the market, ball valves are critical in high-pressure systems, enabling precise fluid control in industries like power generation, chemical processing, and oil and gas. Although they’re designed to handle extreme operational demands, the intense conditions of high-pressure environments make regular maintenance or replacement essential to minimize downtime, extend […]
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O&M
Fighting Corrosion, Scale, and Salt Buildup in Critical Turbines
Turbines play an integral role in power production, turning steam into mechanical energy that generates electricity. Though large and powerful, these dynamic pieces of equipment are also vulnerable and must be
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Interview
The POWER Interview: Enhancing Reliability of the U.S. Power System
Designing, building, and maintaining the network of power transmission lines and associated infrastructure that delivers electricity across the U.S. is a complex task. It involves disparate components, from thermal power plants using different fuel types, to renewable energy such as solar, wind, and geothermal installations. Substations are another component, and the use of battery energy […]
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O&M
Turbine MRO Best Practices: Expert Guide to Maintenance, Repair, and Overhaul
Effective maintenance, repair, and overhaul (MRO) practices are vital for reliable turbine operation. Innovative technologies such as artificial intelligence and 3D scanning are transforming MRO processes
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O&M
Cut Downtime and Costs with Predictive Maintenance (PdM): Here’s How
Predictive maintenance (PdM) is transforming power plant operations by leveraging artificial intelligence (AI), data analytics, and automation to prevent costly equipment failures. Learn about real-world
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O&M
POWER Magazine February 2025 Operations and Maintenance Special Report Preview
POWER is the one brand that addresses all electric power generation and related technologies and fuels across North America and around the world, providing insight into this increasingly complex industry. Established in 1882, it is dedicated to providing its global audience with exclusive analysis of the latest trends, best practices, and power generation and related […]
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Nuclear
Streamlining Outage Efficiency at a Pennsylvania Nuclear Power Plant
Nuclear power plant outages demand efficiency, safety, and a high level of coordination to execute time-critical tasks and bring plants back online quickly. When a Pennsylvania nuclear power plant faced excessive critical path time due to outdated steam line plugs and a unique control rod blade transportation and storage requirement, the plant’s leadership engaged Preferred […]
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Nuclear
Second Unit of South Africa Nuclear Plant Back Online After Major Maintenance
Eskom, South Africa’s major utility, said the second unit of the Koeberg nuclear power plant in that country was reconnected to the national grid after a major maintenance project. Eskom officials on Dec. 31 said the Koeberg plant, the only commercial nuclear power plant in Africa, again has about 1,860 MW of generation capacity. Eskom […]
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O&M
Minimize Risks with Robotic Generator Inspections and Comprehensive Testing
Historically, generator inspections require rotor removal (Figure 3). There’s a significant level of risk during this process due to possible generator damage during the disassembly, and it also requires
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O&M
Best Practices in Boiler Field Services
The field servicing of boilers is challenging. Often there are tough deadlines to meet, limited outage windows, severe space constraints, and many other difficulties to overcome. Here are some key best practices Rentech has gleaned from servicing hundreds of boilers (Figure 1) over the years. Know-How from the Start Projects usually arrive via a call […]
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Instrumentation & Controls
Next-Gen O&M Solutions: Transforming the Landscape of Power Plant Productivity
The power generation industry has undergone a remarkable transformation over the past several years, with the shift from regulated monopolies to a competitive landscape introducing new complexities and
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O&M
Fasteners and Gaskets for Power Plant Service
Anyone who works in the power industry knows how important fasteners, such as nuts, bolts, and rivets, and gaskets are to plant operation. Fasteners provide structural integrity, effectively holding everything
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O&M
Fighting Scale and Corrosion on Balance of Geothermal Plant Equipment
There are three main types of geothermal power plants: dry steam plants that send geothermal steam directly from the ground into the turbine, flash steam power plants that convert hot groundwater to steam
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O&M
Tips for HRSG Maintenance and Upgrade Success
The heyday of combined cycle plant construction (especially in the U.S.) was at the start of the millennia. Between 2000 and 2005, about 130 GW of natural gas–fired combined cycle plants opened in the U.S.
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Solar
Optimizing Solar Panel Manufacturing Efficiency and Reliability
Whether you’re a longtime solar panel maker or just embarking on a business plan, it’s easy to overlook some key business considerations. Perhaps you need to design a new warehouse and develop support
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Solar
Small Item, Big Impact: Why and How to Prioritize Solar Connector Safety and Performance
U.S. solar installations saw a banner year in 2023. According to the Solar Energy Industries Association (SEIA), new installs set multiple records, exceeding 30 GWdc of capacity and comprising more than half of the nation’s new generating capacity for the first time. Many cheer this renewable growth; others, whether wary of change or wedded to […]
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O&M
Combining the Digital and the Personal in CCPP Maintenance
In the era of cloud computing, the immense potential of planned predictive maintenance (PPM) cannot be denied. Access to a broad range of application programming interfaces could revolutionise critical component servicing, if not transform it entirely. Yet, while the possibility of entirely automating this process is clearly appealing, the use of machine learning and analytics […]
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O&M
Auxiliary Boilers Can Reduce Cold-Start Times for CCGTs
Combined cycle gas turbines (CCGTs) play a critical role in providing power grids with additional electricity, supporting reliability and resilience during periods of high demand. Combined cycle power plants
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Solar
Dialing in Data Key to Developing Successful Predictive Maintenance
Data analysis is helping operators in the solar power sector develop more efficient systems that optimize operations and deliver cost savings. Utilities and other developers of solar power installations know