Plant Design

Combined heat and power (CHP) has long been a popular option for industrial self-generation, but new technologies and business partnerships are taking the sector well beyond the traditional boilers and diesel gensets. The Erving Paper Mill in the western Massachusetts town of the same name has operated for more than 100 years. Once part of […]

A variety of approaches have been used to capture new benefits from combined heat and power (CHP) facilities. Some owners have transitioned to new fuels or added renewables to the mix, while others have implemented unique business models to spur development. As district heating systems are brought into the 21st century, the CHP sector seems […]

A wastewater treatment plant in the Danish city of Aarhus is reportedly producing enough power to cover all of the energy used for the whole water cycle in its catchment area—from water production and water

According to the International Energy Agency (IEA), global power production from combined-heat-and-power (CHP) technologies has stagnated since 2000, lagging far behind growth in conventional power technologies and commercial heat generation. Despite having an average efficiency of 59%, CHP’s share of global generation in 2013 stood at just 9% (Figure 1), the bulk of it at […]

Solar roadways—roads that incorporate embedded photovoltaic cells—have piqued interest for several years. A few examples are finally being rolled out, though their practical applications are still being evaluated. On December 20, global transport infrastructure group Colas completed installing a solar panel paving system it calls “Wattway” (Figure 5) over 50 square meters (m2) at the […]

When it comes to running a power plant, it’s easy to take the little things for granted. Yet it’s the little things that often have the greatest impact on plant managers’ ability to deliver reliable service for their customers. Take power, for instance. Plant managers are focused on bringing power to their customers. But are […]

Background burner control is critical for power and industrial plants because it affects emissions, energy costs, and process efficiencies. For natural gas burners, variations in gas composition can have a

Pneumatic furnace damper drives may be more common, but electro-hydraulic actuators provide several advantages to the more traditional control scheme. One fossil-fired plant in Taiwan achieved more consistent and accurate furnace draft pressure control by retrofitting its dampers with Electraulic actuators, optimizing combustion and increasing boiler availability in the process. Fossil fuel–fired power plants worldwide […]

A magnetic level gage may be an excellent addition to a power plant boiler’s drum-level instrumentation. However, before any changes are made, owners must first understand the specific minimum requirements for water level instrumentation defined by the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. The code requires a functional water gage […]

Owner/operator: Rosenergoatom Fast-neutron reactors are pivotal to Russia’s ambitious nuclear power plans. The successful construction, grid-connection, and testing of the country’s first BN-800 reactor at its Beloyarsk nuclear plant is a major achievement in the right direction. Since the Soviet Union began its first experimental nuclear power projects in the 1940s, Russia has embraced nuclear’s […]

Circulating fluidized bed (CFB) technology is taking a growing share of the international coal-fired power generation market, particularly in the Pacific Rim and China. Indigenous designs are also growing in

China, which continues to build more new coal plants than any other nation, is also on the forefront of deploying the most advanced coal plant technologies. However, these advanced units could face

Dreams of a future of round-the-clock dispatchable solar energy may have become reality at the Crescent Dunes Solar Energy Project in Nevada.

The Mátra Power Plant in Visonta, Hungary, uses a dense slurry system for handling fly ash and other coal combustion residuals. The DSS combines ash and water in a 1:1 ratio, creating a cement-like slurry. [gss ids=”93802,93804,93832,93808,93834,93836,93838,93840,93842,93844,93822,93846,93848,93850″]

Owner/operator: Malakoff Corp. Bhd. Building a power plant on a site previously used for an aquaculture farm comes with more than a few challenges. For the Tanjung Bin Energy Power Plant, that meant some redesign and rework was required. Even so, the GE-led construction consortium made adjustments and delivered the state-of-the-art ultrasupercritical project on time […]

When a gas turbine goes down, recovery can be an expensive, time-consuming process. Knowing what can go wrong and how to anticipate turbine failures can help you avoid a difficult unplanned outage. Gas-fired power is hot and getting hotter. The Energy Information Administration estimates that 2016 will be the first year ever that the U.S. […]

In a widely expected move, the Japanese government finally killed the ill-fated Monju breeder reactor project on September 21, but reasserted its faith in breeder reactor technology as a component of the nation’s future power mix. The Monju plant was an ambitious project that never came close to meeting its backers’ expectations. Launched in 1980, […]

As combined cycle gas turbine plants are called upon to play a larger and more flexible role in the generation mix, it’s important to schedule a comprehensive assessment of major components at key intervals to ensure reliable operation. Just like humans, power plants can benefit from regularly scheduled condition assessments, which are sometimes called “health […]

Asset data is crucial in the power generation industry. Without it, utilities are forced to speculate about how long their assets will last, when they will need repair, and which strategies will maximize plant efficiency. With it, plant owners have the tools to drive down operational and maintenance costs while ensuring highly reliable power delivery. […]

Düsseldorf’s new “Block Fortuna” at the Lausward Power Plant, owned by municipal utility Stadtwerke Düsseldorf, is setting records and giving Germany’s coal-fired power plants some much-needed competition for backing up the nation’s large percentage of variable renewable power. Germany’s Energiewende (literally, “energy turn”) functions as something of a living laboratory, where innovation equals survival, because […]

We’ve all probably purchased a “lemon”—an item that didn’t work as advertised—but when that lemon is a $2.1 billion power plant, you can’t just return it. For Longview Power’s management team, taking a “belts-and-suspenders” approach to problem-solving allowed them to identify root causes, make changes, and convert their lemon into “lemonade.” Most people expect a […]

To satisfy China’s more stringent water use and air pollution rules, developers of the new 1.3-GW ultrasupercritical coal-fired Changxing Power Plant used a novel forward osmosis–based brine concentration

Effectively managing time, budget, and resources has always been the goal of companies involved in constructing power generation projects, but today the challenges in meeting those goals can be greater than ever. Any power generation company involved in new construction or an upgrade or retrofit project hopes it will see completion safely, without exceeding schedule […]

Electrical cable and conduit offers a reliable and proven way to get power where it needs to go, but that doesn’t mean it is always the best method. Busway can save space, while offering a less-expensive, more-flexible power distribution solution for applications where change and adaptation are important. As is the case in many other […]

Plant wastewater treatment is not what it once was, and changes in the Environmental Protection Agency’s effluent limitations guidelines (ELG) have added a host of new wrinkles. A panel of power plant experts discussed what plant managers are planning and doing to keep things running smoothly within the new rules. For more than three decades, […]

Fortum Värme, a company jointly owned by Finnish energy firm Fortum and the city of Stockholm on May 9 inaugurated a new biomass-fired combined heat and power (CHP) plant on the shores of Värtan, a strait in Sweden’s capital city. The Värtan CHP8 (130 MWe, 280 MWth), which began construction in 2013, will begin commercial […]

Fuel cells are a rapidly expanding option for distributed generation, with fuel cell–based power plants now being deployed in capacities into tens of megawatts (see “59-MW Fuel Cell Park Opening Heralds

China’s CAP1400—a reactor design based on Westinghouse’s AP1000 pressurized water reactor—has successfully passed the International Atomic Energy Agency’s (IAEA’s) Generic Reactor Safety Review. The milestone is significant for China, which plans to deploy the advanced reactor design in large numbers (Figure 4) as well as export the technology. 4. On the nuclear horizon. An artist’s […]

When gas-fired plants are required to cycle more than they were designed for, added stress on plant components isn’t the only consequence. You also need to pay closer attention to turbine catalyst systems. Traditionally, many combined cycle gas turbine (CCGT) power plant units were designed and permitted for a baseload or similar operating profile. Startups […]

When owners of the Big Stone Plant researched air quality control system technology, they considered all available options and eventually settled on a design that was not in widespread use. Now that the