Instrumentation & Controls

Tackling substandard water sources / Control abrasive wear in scrubber piping / Sensors and final control elements

Documenting changes to the distributed control system and other digital plant applications should be considered a critical element of managing risk—and of safe, efficient daily operations and maintenance. Coming up with a practical configuration management approach, though, isn’t easy.

Control systems used by utilities and other operators of America’s industrial infrastructure increasingly rely on an Internet connection that makes them as vulnerable to hackers as any computer or network. One reason many utility control systems are vulnerable is that, unlike your ISP’s systems, they don’t record an audit trail that reveals the source of the attack.

Burning spot market fuels can reduce plant fuel costs, but it can also introduce unexpected operational problems throughout the boiler island. Orlando Utilities Commission’s Stanton Energy Center optimized its Unit 2 combustion system and improved O&M practices as part of a project to increase the unit’s fuel flexibility without degrading reliability or heat rate. OUC’s attitude: If you can measure it, you can manage it.

The ability to detect contaminated feedwater or steam before it can corrode the internals of a turbine or HRSG and cause a forced outage is worth millions. One knock against cation conductivity monitoring—still the most common technique for the early detection of contamination—is the difficulty of interpreting conductivity readings when the plant’s makeup contains significant levels of organics or CO₂. Here are the pros and cons of cation conductivity monitoriting and some alternative monitoring methods.

Modern predictive maintenance systems can monitor the health of most plant equipment. By sorting through the wealth of information those systems deliver, operators can discern important trends, including the early signs of a system or component failure.

Selecting the right turbine(s) for a specific power project is a complex process that poses two challenges. One is understanding which field experience cited by suppliers represents proven technology; the other is evaluating whether a turbine upgrade represents an evolutionary change or a revolutionary transformation that warrants further study before deploying it in the field. Here‘s how a leading EPC contractor makes technology-neutral equipment selection decisions on behalf of its customers.

Managing ongoing threats to power plants’ digital, telecommunications, monitoring, control, and automation systems is no longer just a good idea. It’s an essential element of superior plant operations and now a regulatory requirement as well, thanks to new critical infrastructure protection standards recently approved by FERC.

Lower Colorado River Authority recently put two separate plants at its Lost Pines Power Park under one functional management system. The project has already deployed a layered wireless infrastructure that allows the two plants to communicate at a fraction of the cost of a wired solution while providing a platform for optimizing work processes and reducing operating costs. What’s not to like?

All fossil fuels carry some risk with their reward of an energy density that’s sufficient for producing electricity economically. For coal and natural gas, that threat is a fire or explosion. However, the risk of an explosion isn’t limited to gas-fired plants. Gas poses a threat to any plant that uses the fuel, even in small quantities for heating. Here’s an overview of what you should be doing to keep gas pipelines from corroding and exploding.