O&M

Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In Part I of a two-part series, we explore a mix of the theoretical and practical aspects of tuning boiler controls.

By now, most electric industry participants are aware of the mandatory reliability standards required by the Energy Policy Act of 2005 and managed by the North American Electric Reliability Corp. (NERC). Bulk-power system users, owners, and operators (known as NERC registered entities) are responsible for complying with the set of standards that are applicable to their operations in their specific region. Compliance is monitored by the NERC regions (Texas Regional Entity, Western Electric Coordinating Council, Reliability First Corp., Midwest Reliability Organization, SERC Reliability Corp., Florida Reliability Coordinating Council, Northeast Power Coordinating Council, and Southwest Power Pool) through spot checks, self-certifications, audits, and investigations.

Nearly 10% of boilers and pressure vessels inspected in the second quarter of 2008 were slapped with violations, which means that the violations put workers and equipment in danger, according to a quarterly report released by the National Board of Boiler and Pressure Vessel Inspectors.

Wear and leakage are common maintenance problems that result in pump discharge pressure dropping below optimum levels and reduced pump efficiency. Converting pumps to mechanical seals eliminates fretting or grooving of the shaft and provides for easier pump maintenance. By converting to mechanical seals, a plant also avoids incurring expenses associated with the replacement of sleeves and shafts.

Most forecasting reports concentrate on political or regulatory events to predict future industry trends. Frequently overlooked are the more empirical performance trends of the principal power generation technologies. Solomon & Associates queried its many power plant performance databases and crunched some numbers for us to identify those trends.

Though an abundant supply of freshwater has been taken for granted in many parts of the world, its availability is becoming less certain, even in North America. Water is a valuable resource and commodity that needs to be efficiently managed to minimize waste, reduce energy consumption, and control cost, especially for power generation. The industry must respond by seeking out more efficient ways to use water, such as by implementing water recycling and reuse strategies, especially for critical equipment like cooling towers.

Chances are you have endured the tedious process of removing fuel piping when maintaining just about any gas turbine, especially aero-derivative engines that are usually swapped out rather than repaired in place. One of the most time-consuming jobs after reassembling the fuel piping is checking for leaks at all the flanges. In a large frame-size turbine, that means sealing up to 64 flanges and then removing the seals after the leak testing.

Wright-Hennepin Cooperative Electric Association (WHCEA) is an electric distribution utility located in Rockford, Minn., that has been serving Wright County and western Hennepin County near Minneapolis with electricity since 1937. WHCEA is a not-for-profit, member-owned energy and service cooperative dedicated to enhancing the quality of life of its members and providing reliable services. Its field operations department consists of 35 fleet members who focus on building and maintaining electric power lines.

The generator bearings on a wind turbine located in Oregon (Figure 1) first failed in May 2006, only 11 months after the tower was brought on-line. The company that owns and operates the wind farm replaced the bearings and slip rings, but the new bearings failed only five months later. Once again, new bearings and […]

For the power engineer, delivering an instantaneous and consistent power supply can be an elusive goal. Yet without it, grid frequency regulation is impossible. Today, frequency regulation is an ancillary service bought by the hour, the day prior to utilization, and dispensed on an as-needed basis by dispatch communiqués and provided by the ancillary service […]