POWER

Steel piping systems used to convey coarse materials, often over long distances, are under constant attack from abrasion. In power plants, the materials are usually coal and limestone slurry. The common industry solution has been to install abrasion resistant (AR) pipe that is much harder on the Brinnell Scale than standard steel pipe. The harder the inner wall, studies have shown, the better it resists the gouging or plowing action of abrasive sliding particle flow.

It is time for the renewable integration discussion to move beyond simply identifying the challenges of ensuring reliability in a nation increasingly served by intermittent renewable resources and toward developing real-world solutions to these challenges.

Kansas City Power & Light (KCP&L) began engaging stakeholders in 2003 to develop consensus on a regional energy plan designed to balance customers’ desire for low electricity costs with system reliability needs and environmental requirements. The culmination of that plan was the completion of Iatan 2, which entered service in August 2010. For executing an innovative energy plan that reduced overall fleet emissions, ensuring the region’s future electricity supply, and completing an approximately $2 billion project in time for the summer 2010 peak load by using innovative contracting and project controls, KCP&L’s Iatan 2 is awarded POWER’s 2011 Plant of the Year Award.

CTG Universidad is a two-unit combustion turbine plant commissioned in late 1970 by the Comisión Federal de Electricidad (CFE) on the north side of Monterrey, Mexico’s third-largest city and an important industrial center. By the 1990s, the two 14-MW turbines were obsolete, used sparingly, and slated for demolition in 2010. However, by 2002, portions of Monterrey began experiencing power restrictions caused by a lack of sufficient reactive power production, and that situation presented an opportunity for the plant. By repurposing an old combustion turbine for use as a synchronous condenser to provide local reactive power, CFE significantly reduced local power supply limitations. For that savvy plant repurposing, CFE’s CTG Universidad Unit 2 is the winner of POWER’s 2011 Marmaduke Award for excellence in power plant problem-solving. The award is named for Marmaduke Surfaceblow, the fictional marine engineer and plant troubleshooter par excellence.

A cooperative in northern Vermont serving a largely rural area has proven that even small utilities can achieve great smart grid results by planning wisely. For improving service to its members by developing a grid modernization strategy before “smart grid” was a buzz phrase, Vermont Electric Cooperative is the winner of the first POWER Smart Grid Award.

By most estimates, natural gas is likely to become the dominant power generation fuel in the U.S. within perhaps a decade. The rapid growth in natural gas supplies follows advanced drilling techniques that can economically tap large shale gas reserves located deep beneath Earth’s crust. Unfortunately, it only takes one outlaw drilling company to frack it up for the rest of us.

Cycling your steam power plant is inevitable, so now is the time to learn how to minimize equipment damage and assess the true costs of cycling. Whether cycling is required by the grid operator because of renewable integration or other factors, you must be proactive about updating operating processes and upgrade equipment so the transition to cycling operation goes smoothly.

According to the International Atomic Energy Commission, deep disposal in stable geological formations is the only sustainable way to safely manage spent fuel and high-level waste (HLW) from nuclear power reactors. No permanent geological repository has yet been built, but some countries have found a location for a future repository. Others are researching the option…

As coal-fired power plants increasingly operate in cycling modes, many plants are confronting the potential for higher levels of component damage and degraded performance of environmental control equipment. Generators and EPRI are working together to find ways to mitigate the effects of cycling operation and to manage the transition of formerly baseload plants to flexible operation.

Energy storage developments got a boost as Beacon Power Corp. in June announced that its first flywheel energy storage plant in Stephentown, N.Y., achieved its full 20-MW capacity, and AES Energy Storage said its Los Andes battery storage system in Chile had performed continuously for more than 18 months as a critical reserve unit for the nation’s northern grid.

PRISM is an advanced sodium-cooled reactor that simultaneously reduces proliferation concerns by consuming transuranics and weapons-grade plutonium and closes the nuclear fuel cycle. PRISM’s passive safety systems, successfully demonstrated in earlier liquid metal reactor programs, combined with modern design requirements, make PRISM invulnerable to most serious accidents that can affect light water reactors.

Just as GE Energy, Siemens, and Mitsubishi Heavy Industries (MHI) in May announced gas combustion technology developments—each seeking to push the 60% barrier with new gas turbine designs—Alstom has quietly been upgrading its KA26 combined cycle power plant. (See the July 2011 “Global Monitor” for more information on the GE, Siemens, and MHI turbines.) The firm says that the next generation of the 500-MW power plant, based on the advanced class GT26 gas turbine, features “achievable” efficiencies of over 61%, increased flexibility, and more than 350 MW, which can be delivered in less than 15 minutes to help integrate renewable energy sources (Figure 3).

A number of automotive manufacturers, electric utilities, electric power associations, and research groups are working to develop and evaluate technical approaches to integrating plug-in electric vehicles (PEVs) into the U.S. electrical grid system. This is a key requirement of facilitating widespread, near-term adoption of PEVs by the American public.

Companies continue to increase the size of carbon capture and sequestration test projects. Mitsubishi Heavy Industries (MHI) has launched operation of what it calls the world’s largest demonstration of carbon capture on a pulverized coal plant.

Steve Elonka began chronicling the exploits of Marmaduke Surfaceblow—a six-foot-four marine engineer with a steel brush mustache and a foghorn voice—in POWER in 1948, when Marmy raised the wooden mast of the SS Asia Sun with the help of two cobras and a case of Sandpaper Gin. Marmy’s simple solutions to seemingly intractable plant problems remain timeless. This Classic Marmaduke story, published more than 50 years ago, reminds us that an overhaul or startup may not go as planned, but it can still have a happy ending.

Indonesia Sees Surge in Contracts for New Power Plants. Indonesia is Southeast Asia’s largest economy, but because it is stricken by chronic power shortages that limit economic growth, the nation’s government is pushing for massive infrastructure improvements. A consortium of Japan’s Electric Power Development (J-Power), Itochu Corp., and Adaro Energy, an Indonesian coal miner, on […]

Driven by state RPS requirements and the desire to diversify their energy sources, U.S. utilities continue to add more renewable power to their generation portfolios. As a result, they must deal with a number of important issues, including resource availability that varies geographically.

In April, California Governor Jerry Brown (D) signed Senate Bill 2 (SB2) into law. When it becomes effective later this year, SB2 will be the primary legislation governing implementation of the California Renewables Portfolio Standard (RPS) program.

In the U.S., developers of thermal and photovoltaic solar plants face a number of challenges in their efforts to deploy more utility-scale solar power. Some trends, however, are helping solar proponents move this renewable energy source closer to becoming a mainstream generating option.

A record 400 attendees participated in KEMA’s 22nd annual Executive Forum in San Antonio, Texas, in late April to debate and discuss the “retail resurgence” of competitive electricity sweeping America.

Hach Co. unveiled its DR 3900 spectrophotometer featuring state-of-the-art radio frequency identification (RFID) technology. Hach, which describes the device as being “similar to a GPS telling you when to turn,” also says that the DR 3900 requires less training and increases confidence in the test results. This helps water and wastewater facilities prevent measurement errors. […]

Following the conclusion of the KEMA conference (see previous story), Mark Axford had the opportunity to talk with Phillip Tonge, recently appointed president of Spark Energy LP. Spark Energy is a retail energy provider (REP) of electricity and natural gas in 16 states that have opened their markets to competition for industrial, commercial, or residential customers.

The Tettex 2293 from Swiss firm Haefely Test AG is the result of extensive research and years of experience testing transformers. A simple one-time-connection system, together with the simultaneous winding magnetization method (SWM), drastically reduces measuring time. The SWM guarantees fast and reliable measurements even on large power transformers with delta windings on the low-voltage […]

This installment of the series continues our review of different conditioning-monitoring techniques commonly in use at power plants using any generation technology. In the May issue we began exploring specific PdM techniques with an examination of electrical surge comparison and motor-current signature analysis.

Eclipse Inc. introduced the TJSR v5 self-recuperative burner for direct-fired furnace heating applications. The advanced burner design combines a high-velocity flame with fuel-saving recuperation. A space-saving integral eductor pulls the furnace exhaust through an internal ceramic recuperator. The recuperator preheats the incoming combustion air to very high levels, which improves furnace operating efficiency to reduce […]

It may seem counterintuitive, but the strategic coupling of simple- and combined- cycle technologies with renewable generation could establish the conditions necessary for adding more renewable megawatts to transmission grids around the world.

Massachusetts-based Cabot Corp. recently introduced Enova, an aerogel that is a new high-performance thermal additive designed specifically for insulation coatings. Enova aerogel is designed for application to surfaces that are not already insulated but ideally should be. Cabot researchers have found that applying a 1-millimeter coating containing Enova aerogel to a 200C metal surface meets […]

Underground coal gasification (UCG) is the gasification of coal in-situ, which involves drilling boreholes into the coal and injecting water/air or water/oxygen mixtures. It combines an extraction process and a conversion process into one step, producing a high-quality, affordable synthetic gas, which can be used for power generation. Still in the early stage of commercialization, UCG is poised to become a future major contributor to the energy mix in countries around the world.

Distributed wind generator supplier Southwest Windpower unveiled a small wind turbine for commercial and residential use, the Skystream 600, which it claims is the “most efficient power grid-connected turbine in its class, providing an average of 7,400 kWh of clean, low-cost energy per year per household in 12 mph average annual wind speeds.” The company […]

When President Obama unveiled his “clean energy standard” in the 2011 State of the Union address in February, and again when he spoke of his administration’s energy policy in late March, one form of electrical energy was conspicuous by its absence: hydropower. Hydro is the forgotten form, the politically incorrect renewable, the invisible generation. To borrow the complaint of comedian and Caddyshack movie star Rodney Dangerfield, hydro projects “don’t get no respect.”