Plant Design

Almost a year ago, workers began pouring concrete for the basemat of the first small modular reactor (SMR) in the western hemisphere. Despite the hype over SMRs in the U.S., with hundreds of millions of

The global power industry is becoming increasingly complex. Trends toward greater amounts of variable renewable energy are changing the requirements for conventional power plants. Energy market policies are

The trial operation of a steam loop for more than 17,000 hours at temperatures exceeding 760C (1,400F)—the highest ever tested at a pulverized coal plant—have wrapped up at Plant Barry Unit 4 in Alabama

If you’re the person tasked with controlling the level of fly ash in collection hoppers, you know how difficult the application can be. What at first looks like a simple measurement quickly proves to be much more demanding in actual execution. The first problem is the environment inside the collection hoppers, which is extremely challenging […]

Plant engineers at Eskom’s Majuba Power Station in South Africa have been continuously looking for ways to improve efficiency and reliability. The six-unit, 4,000-MW, supercritical coal-fired plant was experiencing an efficiency decrease of 5% to 7%, which plant engineers determined was caused by poor performance of the actuators on their condensate level control valves (CLCVs). […]

The first full-scale commercial post-combustion carbon capture and sequestration (CCS) project at an operating coal-fired power plant is now online in Estevan, Saskatchewan, roughly 10 miles north of the U.S. border. The heart of the $1.4 billion project at Boundary Dam Power Station is the rebuilt 110-MW Unit 3, originally commissioned in 1970. The project, […]

Bad weather, unforeseen setbacks, and even natural disasters are far from unheard of during power plant construction. But there may be no plant that experienced the sort of construction hardships that Tokyo

Affirmative defense provisions can no longer insulate generators from monetary penalties for Clean Air Act violations that result from facility startup, shutdown, and equipment malfunction, the Environmental Protection Agency (EPA) has proposed.  In a supplemental notice of proposed rulemaking (SNPR) published on Sept. 17 in the Federal Register, the agency proposes to revise its February […]

While several methods exist for sizing collector pipes on steam lines, the results obtained from the various approaches can be quite different. This article will show how design parameters can be used to calculate the dimensions much more accurately. In the steam lines of thermal and nuclear power plants, condensed steam is usually discharged from […]

U.S. coal power plants are finding that they need to comply with an increasing number of stringent environmental regulations, and while nobody in any industry looks forward to additional regulatory burdens

Reactor pressure vessel (RPV) shells in the existing U.S. fleet of nuclear power plants were typically constructed by forging ring segments from ingots of low-alloy steel offering sufficient fracture toughness

Power plants are, with good reason, almost universally regarded as fixed assets to be operated, maintained, and retired on the spot where they were built. The idea of relocating something as large and

On May 16, 2014, the Environmental Protection Agency (EPA) is scheduled to release its long-delayed final 316(b) rule for existing facilities. The rule—which was supposed to have been issued Apr. 17 after

There is no hotter market in power generation than gas. According to the Energy Information Administration (EIA), the U.S. is projected to add just under 60 GW of new generating capacity between 2013 and 2017

All states were not created equal, particularly when it comes to indigenous reserves of fossil fuels. North Dakota is experiencing a boom in oil production, which has increased almost 10-fold since 2005, and

The downward trend in solid fuel quality has negatively affected many power generators that rely on imported fuels. For others, this represents a market opportunity. A quick survey of recent installations found that fuel-flexible circulating fluidized bed (CFB) boilers addressed owners’ fuel source concerns by efficiently burning low-quality, high-moisture coals, even when mixed with biomass and […]

The energy industry, already familiar with the latest iteration of the North American Electric Reliability Corp. (NERC) Critical Infrastructure Protection (CIP) reliability standards, should take note: Meeting

Mention the word “drone,” and most people will have a mental picture of what a drone is and does. They likely will think first of military drones carrying missiles and other weapons that could malfunction

Source: POWER During IHS CERAWeek in Houston in early March, POWER Editor Gail Reitenbach sat down with Heiner Markhoff, president and CEO of GE Power & Water’s Water & Process Technologies, to ask him about several issues of concern to power plants.  Though the “water/energy nexus” theme has gained prominence recently, Heiner Markhoff’s comments underscored […]

It seems as if each week brings further bad news for coal power plants. Recently, Consumer’s Energy sought relief to close three power plants, South Carolina Electric & Gas announced it would cease

Great River Energy (GRE) is a not-for-profit electric cooperative that generates and transmits power for 28 member cooperatives throughout southern, central, and northern Minnesota and northwestern Wisconsin

In power plants with drum-type boilers and constant-speed main boiler feed pumps, the feedwater control valve (also referred to as the drum level control valve) provides the means for controlling flow to the

The business environment for generating companies worldwide continues to become increasingly complex, and not just as a result of regulations. Even in the U.S., the concerns and constraints faced by generators

The oldest power plant in South Korea is making way for something so new that no one has even attempted it before. Korea Midland Power Corp. (KOMIPO) announced earlier this year that Seoul Thermal Power Station, built in the 1930s, would be replaced with a new 800-MW two-unit combined cycle power plant—one that will be built […]

Many utilities have taken advantage of relatively low-cost natural gas to address environmental pressures and upgrade their power generation portfolio in one of three distinct ways—replace, repower, or

At the average coal-fired power plant, the battle to reduce net heat rate is complicated by skin-tight maintenance budgets, staff reductions, and—for some—the switch from baseload to mid-peaking service. The most fruitful approach to improving a plant’s heat rate is to optimize combustion in its boiler, particularly by minimizing the amount of “stealth” air in-leakage.

Cost overruns of nearly $1 billion to build the 582-MW Kemper integrated gasification combined cycle (IGCC) plant in Kemper County, Miss., were underscored on May 20 as Mississippi Power’s Board of Directors took the dramatic step of replacing the Southern Co. subsidiary’s leadership.

Every piece of equipment that transports or processes coal creates some level of particulate matter. Having a strategy for coal dust management in your plant is essential.

The integrated gasification combined cycle (IGCC) plant located in Kemper County, Mississippi, is a 2 x 1 plant that will produce 582 MW at peak and 524 MW fired on syngas, with ammonia, sulfuric acid, and carbon dioxide as by-products. The carbon dioxide will be used for enhanced oil recovery (EOR). Engineering was completed in Q3 2012, and the facility’s commercial operation date is planned for May 2014.

Recent experience on the Deely 2 SCR retrofit project reminds us that the time spent in thoroughly planning a project prior to the start of construction is usually repaid with avoided construction delays.