Nuclear

It’s a digital world, and even aging power plants are experiencing the benefits of digital controls technologies. The following cover stories provide insight into the latest options and inspiration for your own plant controls projects.

The European carbon trading system experience suggests that North American generators should expect severely altered coal-fired power plant operating profiles if cap-and-trade legislation becomes law. In a groundbreaking study, Solomon Associates predicts the reduction in mean run time that North American generators should expect. The trends outlined in this study provide an overview of some of the broad challenges facing generators in moving to a carbon-constrained market environment.

Japan began operating a nuclear power reactor using plutonium-uranium mixed oxide (MOX) as fuel for the first time last October. About 16 MOX-containing fuel assemblies were loaded during a scheduled outage to replace a portion of the 193 fuel assemblies at the No. 3 reactor at Kyushu Electric Power Co.’s Genkai nuclear power plant. The utility eventually plans to triple the number of fuel assemblies at the 1,180-MW reactor in Saga Prefecture to 48. The Ministry of Economy, Trade and Industry conducted its final inspection of the reactor and issued its certification on Dec. 2.

Researchers from the Idaho National Laboratory (INL) say they have developed a new type of nuclear fuel for use in next-generation high-temperature gas reactors that produces less waste — a major step forward for the Next Generation Nuclear Plant (NGNP).

Concerns raised by the U.S. Nuclear Regulatory Commission (NRC) about the structural strength of Westinghouse Electric Co.’s AP1000 reactor could cause delays for several nuclear plants that planned to use the design in the U.S. — and it raises questions for new builds started or proposed in China and the UK.

Using modularization in the construction of nuclear containment vessels can be one way to control both cost and schedule when building the next generation of U.S. nuclear power plants. Although the advantages of modularization can be significant, each new reactor design and plant site poses unique construction challenges and must be individually analyzed to determine the benefits of this approach.

Olkiluoto 3, the world’s first EPR whose construction in Finland has been plagued by major delays, in September reached a significant milestone as its 200 – metric ton, 47-meter-diameter steel dome was hoisted into position 44 meters above the ground.

While the global spotlight is fixed on India’s massive coal-fired power capacity expansion, the country with meager uranium reserves has been pressing on with a unique long-term program that pushes for research and development of nuclear reactors using all three main fissionable materials.

Corrosion of steel water pipes in the safety-related piping systems of aging U.S. nuclear power plants is fast becoming a safety concern and a significant operational cost, not to mention an indication of potential future liability for nuclear utilities currently constructing new plants or retrofitting existing sites.

Recent Nuclear Regulatory Commission (NRC) Component Design Bases Inspection activities have scrutinized empirical approaches used to determine vortex allowances for emergency core cooling system (ECCS) suction sources.

Diablo Canyon Power Plant, which is situated in a postcard-perfect location on the central California coastline, generates electricity for more than three million households in central and northern California. In 2009 the project team at the dual-unit Westinghouse pressurized water reactor facility replaced four steam generators at Unit 1 in just 58 days. Through meticulous planning and excellent project execution, performance on this Unit 1 project was an improvement on the earlier Unit 2 steam generator replacement project.

Duke Energy’s nuclear fleet provides electricity to approximately half of the utility’s customers in the Carolinas. The 2,538-MW Oconee Nuclear Station is part of that fleet and has been a pacesetter among U.S. nuclear plants since it began operation in 1973. In order to maintain the plant’s productivity and reliability, its staff implemented a comprehensive controls modernization project that spanned a decade. With its new state-of-the-art upgrades, the facility has become a leader in applying digital electronic technology in the nuclear power industry.

In an exclusive agreement with the EUCG Nuclear Committee, POWER was provided access to some key, high-level performance and operational data from the group’s nuclear industry benchmarking database. All U.S., and many international, nuclear power plants are members of the committee and have contributed to its database for many years. This month we introduce you to the EUCG Nuclear Committee and share sample nuclear operating costs. Look for future reports on other key performance benchmarking metrics during 2010.

Most of the big utilities, with an eye to ensuring a good mix of future generation resources, have a new nuclear plant in development. Even though federal loan guarantees are slow to materialize and financing these multi-billion-dollar projects has become a bet-the-company investment, the NRC has more than 40 applications from generators that continue to believe in the future of nuclear power.

In August 2009, the Nuclear Regulatory Commission (NRC) issued its fourth Early Site Permit for two new units at Southern Nuclear’s Vogtle site and its first for the Westinghouse AP1000 pressurized water reactor design. The two new units planned for Vogtle also became the reference plant for the AP1000 under NuStart in June 2009. This means Vogtle Units 3 and 4 will be the first licensed installations of the new AP1000 reactor design in the U.S. Plant Vogtle is expected to get the NRC’s approval to begin construction in 2011.

Since Robert Stirling invented the Stirling engine in 1816, it has been used in an array of specialized applications. That trend continues today. Its compatibility with clean energy sources is becoming apparent: It is an external combustion engine that can utilize almost any heat source, it encloses a fixed amount of a gaseous working fluid, and it doesn’t require any water — unlike a steam engine.

Africa is emerging as a prominent voice in calling for a global nuclear renaissance. Driven by chronic shortages from population explosions, decades of drought, and dependence on hydropower — and spurred by discoveries of significant uranium reserves on the continent — several countries are considering nuclear power as a viable option.

Recent months brought several developments in Europe’s much-touted "nuclear renaissance." Spain Extends Life of Nation’s Oldest Reactor Spain’s government on July 2 granted a four-year extension to the operating permit of the 466-MW Santa María de Garoña nuclear power plant (Figure 3). The decision follows a nonbinding recommendation by Spain’s nuclear regulator in June to […]

In early June, as U.S. Energy Secretary Steven Chu confirmed to a House Subcommittee that Yucca Mountain repository was, without doubt, "off the table" and that a blue ribbon panel would further advise the government on what it should do with its high-level nuclear waste, Sweden announced the site of what could be the world’s first permanent spent fuel repository.

Turkey’s growing power market has attracted investors and project developers for over a decade, yet their plans have been dashed by unexpected political or financial crises or, worse, obstructed by a lengthy bureaucratic approval process. Now, with a more transparent retail electricity market, government regulators and investors are bullish on Turkey. Is Turkey ready to turn the power on?

When roving Contributing Editor Mark Axford attended several recent energy conferences, he found the same questions asked at each one about new U.S. generation sources and consumption patterns. Unfortunately, the experts had few good answers to those questions.

The U.S. may have created the roadmap for the next generation of nuclear reactors, but other countries are farther down the road to development. The U.S. Department of Energy initiated the Generation IV Roadmap development project in January 2000. Soon, nine other countries joined, including some of the largest commercial nuclear powers, such as France, […]

Construction of the world’s first nuclear power plant to use U.S.-based Westinghouse Electric’s AP1000 reactor technology commenced this April in China, with the pouring of 5,200 cubic meters of concrete at the nuclear island at Sanmen in Zhejiang province (Figure 3). The two-unit Sanmen plant will be built in three phases, with the first reactor […]

News items of interest to power generation professionals.

From the onset of the civilian nuclear era (marked by President Dwight Eisenhower’s "Atoms for Peace" speech to the United Nations in 1953), there has been a strong awareness of the importance of safety within the nuclear energy industry. Western experts have devoted much time and effort to ensuring the integrity of reactor cores and […]

Southern California Edison’s (SCE) 2,250-MWe San Onofre Nuclear Generating Station (SONGS) recently took receipt of a new and upgraded generator rotor for one of its two Alstom steam turbine generator units (Figure 1). Following the successful installation and flawless start-up of this new rotor in the Unit 2 generator, the former Unit 2 rotor was […]

Though Canada is rich in fossil fuels, nuclear power may fuel a significant portion of the nation’s future electrical generation needs, especially in provinces that have traditionally relied on hydropower and fossil fuels.

India has become a global business power even though hundreds of millions of its citizens still live in poverty. To sustain economic growth and lift its people out of poverty, India needs more — and more reliable — power. Details of government plans for achieving those goals demonstrate that pragmatism may be in shorter supply than ambition and political will.

New-generation nuclear plants may be having trouble getting out of the gate, but that doesn’t mean that nuclear capacity additions are at a standstill. In fact, the 104 operating nuclear units in the U.S. have added substantial new capacity in the form of reactor and plant uprates over the past 20 years. Power uprates alone have added more than 5,600 MW since 1998 — the equivalent of five new nuclear plants.

The much-ballyhooed U.S. nuclear renaissance, with a few exceptions, is running late, thanks to the usual Washington bureaucratic quagmire plus the added risk resulting from crumbling financial markets. The future doesn’t look much brighter. The poor outlook for Yucca Mountain and the new administration’s general indifference to nuclear power have made a rebirth of the nuclear industry an even higher-risk proposition than before.