Gas

The gas-rich emirate of Qatar, holder the world’s third-largest gas reserves, inaugurated another massive 2,000-MW gas power plant in the industrial city of Mesaieed, south of the capital Doha this May.

It’s no surprise that China leads the world in recent power capacity additions. What may surprise you is the precise mix of options this vast country is relying upon to meet its ever-growing demand for electricity. As a result, this ancient civilization is fast becoming the test bed and factory for the newest generation and transmission technologies.

At the opening ELECTRIC POWER 2010 plenary session, both the keynote speaker’s address and discussion among the Power Industry Executive Roundtable participants pointed to the renewed appeal of natural gas and proposed cap-and-trade legislation as being potential game-changers for the U.S. power industry.

Gas hydrate, a potentially immense energy resource, occurs at high saturations within reservoir-quality sands in the Gulf of Mexico, an expedition by the U.S. Department of Energy has discovered.

Fast-starting combined-cycle plants are designed for a certain operating life based on a customer-specified set of operating scenarios. During that design phase, periodic inspection and maintenance procedures to benchmark equipment actual wear and tear should be developed, but seldom are. Without an accurate assessment of remaining equipment life for components subjected to fast and frequent […]

Tokyo Electric Power Co.’s new Kawasaki Thermal Power Plant claims the title of having the highest combined-cycle efficiency in the world: 59.1%. The new gas-fired facility is equipped with three 500-MW single-shaft combined-cycle blocks. Each block is based on the MHI M701G2 gas turbine, which is the largest gas turbine currently in commercial operation.

Austin Energy replaced the selective catalytic reduction (SCR) catalyst twice over five years for its four peaker turbines. The duct modifications and injection grid redesign, combined with new catalyst, are producing high NOx reduction and low ammonia slip, and the catalyst is now expected to last at least five years.

Gas turbines require clean gas to operate efficiently. Particulate contamination fouls fuel nozzles, causes increases in flue stack emissions, and occasionally causes unplanned plant outages. Now a new real-time natural gas cleanliness monitoring and web-based alarm system is providing valuable protection for natural gas–fired power plants. The adaptation of laser light–scattering technology for the purpose of contaminant measurement in high-pressure gaseous pipelines provides a method of monitoring liquid and solid contamination levels.

At least 10 workers have died from natural gas piping explosions in the past 12 months. The most recent disaster, which occurred during gas system purging at the Kleen Energy Systems plant, claimed five lives and injured 27 workers. It’s time the industry understood the unique design and safety requirements for working with and purging natural gas piping.

Shrinking water supplies will unquestionably constrain the development of future power plants. A hybrid system consisting of concentrated solar thermal power and desalination to produce water for a plant, integrated with a combined cycle or conventional steam plant, may be the simple solution.

Brazil’s state-owned oil producer, Petrobras, on Dec. 31, 2009, said it had inaugurated the world’s first power plant to run exclusively on ethanol.

The race is on to claim the title of "most efficient coal-fired power plant" on the planet. However, it’s tricky identifying finalists because of the widespread misuse of the term "efficiency" and all those nagging assumptions. Let’s first establish clear definitions and then identify the title contenders.

With the eighth-largest economy in the world, Brazil has a clear need for power, but balancing supply and demand has proven tricky in recent decades. Even in a country where over 80% of generation capacity comes from renewables, planning for future capacity additions isn’t straightforward or easy.

"It’s déjà vu all over again," said Yogi Berra. The Hall of Fame catcher could easily have been predicting the coming resurgence of natural gas – fired generation. Yes, a few more coal plants will be completed this year, but don’t expect any new plant announcements. A couple of nuclear plants may actually break ground, but don’t hold your breath. Many more wind turbines will dot the landscape as renewable portfolio standards dictate resource planning, but their peak generation contribution will be small. The dash for gas in the U.S. has begun, again.

The European carbon trading system experience suggests that North American generators should expect severely altered coal-fired power plant operating profiles if cap-and-trade legislation becomes law. In a groundbreaking study, Solomon Associates predicts the reduction in mean run time that North American generators should expect. The trends outlined in this study provide an overview of some of the broad challenges facing generators in moving to a carbon-constrained market environment.

This September, as Siemens Energy wrapped up testing of its H-class SGT5-8000H gas turbine at E.ON’s Irsching 4 gas power plant in Bavaria, Germany, the company raved about what it is calling "the world’s most powerful gas turbine."

The Edward W. Clark Generating Station, which has supplied electricity to the Las Vegas Strip for more than half a century, has learned the secret of life in the desert: adaptability. The plant’s early years featured conventional steam plants operated around the clock. By mid-life, Clark had been upgraded with two combustion turbine combined-cycle power blocks operated as intermediate-load resource. Today, the old steam plants have been replaced with fast-start peaking gas turbines.

Midwest Energy has a history of thinking and acting independently, especially since breaking away from the Rural Utilities Service almost 15 years ago. Two years ago, when its board of directors grappled with finding a balance between purchasing and generating electricity, it decided to construct its first power plant in 37 years. A matched set of nine 8.4-MW gas engines at Goodman Energy Center now provides efficient peaking electricity, improved overall system reliability, and backstop capacity for a 325-MW electrical system that features 16% wind power generation.

Northern Italians are enjoying la dolce vita (the sweet life) even more today than they have historically, thanks to the additional electrical capacity provided by the new Livorno Ferraris power plant. Well-received by locals due to its environmentally progressive operations and low-profile appearance, the 800-MW plant is powered by combined-cycle units that burn natural gas. The plant, which generates more than 5 million kWh per year, is part of a comprehensive renewal of the Italian energy sector and will make an important contribution toward ensuring that the country’s power supply is more secure.

Construction of the Portlands Energy Centre was a logistical dream: A mothballed power plant next door had an active switchyard, natural gas pipeline, and cooling water structure. The new facility put peak power into the Ontario Power Authority’s grid from its two combustion turbines only two years after collecting the necessary permits. The entire plant entered commercial service on April 23, 2009 — six weeks early.

Xcel Energy has completed the third and final project required by its 2003 Metropolitan Emissions Reduction Project agreement: repowering the Riverside Plant with a gas-fired 2 x 1 combined-cycle plant and tearing down the old coal-fired plant. Saved from demolition was the Unit 7 steam turbine system that now serves the new plant. Xcel staff expertly managed the project to an on-time start-up and accepted many important construction tasks, harkening back to the days when utilities took a more active role in the design and construction of projects.

At Royal Pride Holland’s commercial tomato greenhouse, green thumbs and green energy go hand in hand. With a total energy utilization of 95% in this application, GE’s new Jenbacher J624 natural gas – fired engines offer the innovative greenhouse an economical supply of on-site electrical and thermal power, as well as CO₂ fertilization, to support its operations.

Uncertainty about CO₂ emissions legislation is prompting power plant owners to consider the possibility of accommodating "add-on" CO₂ capture and sequestration solutions for coal-fired plants in the future. Those same plant owners may be overlooking the possibility that future natural gas – fired combined cycles will also be subject to CO₂ capture requirements. This month we examine the capture options. In a future issue, Part II will present the installation and operating costs of different carbon capture technologies.

Over the past decade, the development of new natural gas – fired generating assets has been similar to an amusement park roller coaster ride — very high peaks and the lowest of lows, with fast and stomach-churning movement between. Expect the ride to continue into the near future.

One key area at the 800-MW Michoud power station where O&M excellence is evident is in maintaining plant water quality.

The Hague’s century-old power plant, now owned by E.ON, provides electricity to the local grid and thermal energy for the city’s district heating system. Poor performance from the plant’s 25-year-old equipment and The Hague’s wish to become a carbon-neutral city by 2010 gave birth to the idea of repowering the existing plant. For protecting a historic building while investing in low-emissions electricity generation, achieving improved plant efficiency and reliability, and accelerating the project so the plant could be back online for the next heating season, The Hague Repowering Project is the winner of POWER’s 2009 Marmaduke Award for excellence in O&M. The award is named for Marmaduke Surfaceblow, the fictional marine engineer and plant troubleshooter par excellence.

If a number of technical, financial, and regulatory hurdles can be overcome, power generated by integrated gasification combined-cycle technology could become an important source for U.S. utilities. Our overview presents diverse perspectives from three industry experts about what it will take to move this technology off the design table and into the field.

To supplement domestic natural gas supplies, the U.S. is expected to increase its dependence on offshore liquefied natural gas suppliers in the coming years. However, the composition and hydrocarbon content of imported LNG may significantly vary from those of North American sources. Variation in fuel composition may lead to plants using fuel that violates their combustion turbine fuel specifications and may cause operational problems.

This March, Japan’s Mitsubishi Heavy Industries Ltd. (MHI) quietly completed development of the "J-series" gas turbine — a machine that has been extolled in the turbo-machinery world for its ability to produce one of the world’s largest power generation capacities and highest thermal efficiencies.