POWER

This is the sixth in a series of predictive maintenance (PdM) articles that began in the April 2011 “Focus on O&M” in which the essentials of PdM were introduced. In this occasional segment, we have explored specific PdM techniques, such as motor-current signature analysis, oil analysis and thermographic analysis and their routine use, and ultrasonic and vibration analysis. In this issue we look at lubricating oil wear-particle analysis.

New Rubber Disc Return Rollers from Elite Roller Manufacturing feature four tapered roller bearings (two in each hub) for smooth operation and a service life that is up to three times longer than traditional two-bearing roller designs. The patented “quad bearing” design also withstands more severe applications than traditional rollers, and it allows the reuse […]

California-based Sensorex has developed an industry-first mobile accessory for pH measurements. Compatible with Apple iPod, iPhone, and iPad devices, the PH-1 pH meter accessory measures and records pH values in the lab or field for use in environmental, education, and industrial applications. The patent-pending PH-1 accessory plugs into the standard Apple dock connector and uses […]

A desire to do things right led Constellation Energy to invest $70 million to convert its 400-MW C.P. Crane Generating Station to burn Powder River Basin coal and develop the culture critical to making that conversion a success. In addition to being named a 2012 POWER Top Plant, the PRB Coal Users’ Group recognized the plant for its efforts with its Plant of the Year Award

Sierra Instruments launched a new cryogenic version of its InnovaMass 240 multivariable mass vortex flow meter for advanced, more reliable measurement of liquefied gases, including liquid nitrogen, liquid oxygen, liquefied natural gas, and liquefied petroleum gas, down to –330F. The InnovaMass contains no moving parts that will wear out or require service. This new meter […]

To comply with the New Hampshire law governing mercury emissions, Merrimack Station management recently installed a single scrubber system on the facility’s two coal-fired boilers. The plant’s Clean Air Project was completed on Mar. 30, 2012, ahead of schedule and under budget. Now the 440-MW Merrimack Station has reduced its mercury and sulfur dioxide emissions by more than 95% and is one of the cleanest coal-fired power plants in the nation

The Deltabar FMD72 Electronic Differential Pressure measurement system launched by Endress+Hauser uses two pressure sensor modules connected electronically to a single transmitter and eliminates the need for impulse lines or capillaries and their related issues of icing up, clogging, leaky taps, dry/wet leg inconsistencies, and problems with temperature changes. Ambient temperature changes cause measurement drift […]

Since the Northside Generating Station’s two repowered units were placed into service in 2002, a series of modifications and repairs have been undertaken to make its two circulating fluidized bed boiler plants reliable. The two chief problems were ash agglomeration on heat transfer surfaces and poor Intrex heat exchanger performance. JEA reports these problems have been permanently resolved, and data shows the two units have joined the top tier of reliable fossil plants.

The brave men and women of the U.S. military spend years crafting special skills and developing traits that prepare them for the challenging assignments they will be given throughout their terms of service. They receive orders for tours of duty and venture without hesitation into places steeped in peril and instability. Because of their consistently courageous responses to unimaginable challenges, civilians herald America’s servicemen and women as heroes. How can we begin to repay our veterans for defending our freedom?