Coal

The loading and discharge of conveyor belts is the area where many, if not most, of the problems in solids conveying occur. Fortunately, a new technology provides chutes to accomplish conveyor loading and discharge without blockages while minimizing the dust generated: engineered-flow transfer chutes.

Adding a selective catalytic reduction (SCR) system to an operating coal-fired plant may be an expensive and time-consuming project, but the environmental benefits are without question. However, once construction is complete and operations staff assume control of the SCR, proper measurement tools are required to monitor the catalyst performance life cycle.

In a typical steam power plant, the boiler feedwater (BFW) pump takes suction from the deaerator (DA) and discharges high-pressure water to the boiler through the feedwater heaters. During normal operation, the DA is supplied with steam turbine extraction steam to mix with and heat the feedwater.

The race is on to claim the title of "most efficient coal-fired power plant" on the planet. However, it’s tricky identifying finalists because of the widespread misuse of the term "efficiency" and all those nagging assumptions. Let’s first establish clear definitions and then identify the title contenders.

As equipment ages in fossil-fueled power plants, component wear leading to machinery failure increases as a result. Extending equipment life requires increased attention to maintenance, and one way to improve maintenance planning is to detect faults prior to failure so maintenance can be scheduled at the most cost-effective, opportune time. This type of strategy benefits from the use of additional sensors, and wireless ones can often be installed with the least time and cost.

It’s a digital world, and even aging power plants are experiencing the benefits of digital controls technologies. The following cover stories provide insight into the latest options and inspiration for your own plant controls projects.

Successful testing of a new refractory lining material developed by the Office of Fossil Energy’s National Energy Technology Laboratory (NETL) could lead to higher reliability and improved economics of gasification technology.

News this past November that Australian company Cougar Energy had begun developing a pilot project to generate power from coal still underground has reignited interest in the 100-year-old alternative energy technology. The company’s planned A$8 million program — expected to be started in the first quarter of 2010 — will be conducted 10 kilometers south of Kingaroy, in southern Queensland. If it is successful, it could lead to the establishment of a 400-MW baseload power station, Cougar Energy officials say.

"It’s déjà vu all over again," said Yogi Berra. The Hall of Fame catcher could easily have been predicting the coming resurgence of natural gas – fired generation. Yes, a few more coal plants will be completed this year, but don’t expect any new plant announcements. A couple of nuclear plants may actually break ground, but don’t hold your breath. Many more wind turbines will dot the landscape as renewable portfolio standards dictate resource planning, but their peak generation contribution will be small. The dash for gas in the U.S. has begun, again.

The European carbon trading system experience suggests that North American generators should expect severely altered coal-fired power plant operating profiles if cap-and-trade legislation becomes law. In a groundbreaking study, Solomon Associates predicts the reduction in mean run time that North American generators should expect. The trends outlined in this study provide an overview of some of the broad challenges facing generators in moving to a carbon-constrained market environment.