Coal

An Environmental Protection Agency plan to tighten emission limits for new and existing industrial boilers has sparked alarmed protests from the biomass generation industry and electric utilities, who say the proposed regulations are so onerous they threaten to shut down existing biomass power plants and already are chilling deployment of new facilities.

The conventional and oft-repeated truth is that wind generation directly reduces carbon emissions. Challenging the conventional wisdom has drawn much criticism from wind proponents, but the latest research has shown that wind has had, and will continue to have, negligible impact on the nation’s carbon emissions. The data are convincing and can no longer be ignored.

Wind electricity production must displace some existing generation. However, its relentless variability imposes daunting challenges for wind integration. Clever engineering schemes can mask the problem, but the data show that wind generation has and will continue to reduce carbon by negligible amounts, but at great expense.

Adding two 615-MW supercritical pulverized coal units to the 1,135-MW Oak Creek Power Plant is part of We Energies’ ongoing master plan to “Power the Future” of Wisconsin well into the 21st century. The new Elm Road Unit 1 went into service in February, and Unit 2 is expected to start operations during the fourth quarter of 2010. With operations marked by high efficiency and low emissions, these new units will provide large amounts of cleaner energy to the Great Lakes area.

Located in a semi-arid region, this “Texas tough” coal-fired power plant uses a number of smart practices to increase water-use efficiency. For example, a pipeline was constructed to send blowdown water from nearby Plant X for treatment and recycling at the 1,080-MW Tolk Station, making both plants “zero-discharge” facilities. For its environmental stewardship and superior plant operations, the Powder River Coal Users’ Group named Tolk Station its 2010 Plant of the Year.

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Environmentalists renewed their attacks on coal-fired power development in 2010. At the same time, Congress dithered on cap-and-trade legislation while the Environmental Protection Agency marched forward rules to reduce carbon emissions from coal-fired power plants. Couple the regulatory uncertainty with lean economic times that have flatlined electricity demand growth plus low natural gas prices, and the result is predictable: New coal-fired plant construction is in the doldrums.

In the heart of corn country, Archer Daniels Midland is using seed corn that is no longer suitable for planting, along with coal, to power its 180-MW Clinton cogeneration plant. The cogeneration plant, which began operations in 2008, supports ADM’s Clinton corn processing plant, one of the largest corn wet mills in the world. It also supports ADM’s facility that produces renewable plastic from corn sugar. Firing up to 20% biomass along with coal, the new cogeneration plant is capable of providing 100% of the steam and electrical power needs of both facilities.

Constellation Energy Constellation Energy recently completed a series of air quality upgrades on both units at its Brandon Shores Generating Station that included flue gas desulfurization (FGD), baghouse, SO₃ control, and mercury reduction by activated carbon injection. The plant’s unique arrangement required long duct runs to the air quality system and a mile-long conveyor for moving barge-delivered limestone to the plant. Treated municipal wastewater was used as wet FGD supply water, and effluent treatment included first-of-its-kind nitrogen removal before discharge to the Chesapeake Bay watershed.

The 1,456-MW Brunner Island coal-fired plant has implemented advanced environmental improvements in order to be a good neighbor to the residents of south central Pennsylvania. For example, between 2006 and 2010, PPL invested more than $860 million in pollution control upgrades for air, water, and solid waste treatment at the facility.