An essential ingredient in the success of any business endeavor is thorough planning. We've all heard the axiom "proper prior planning prevents poor performance" or a variation on that theme. Why the need for peak performance? Competition within the industry has never been as intense, with... More»
In 1500, Leonardo Da Vinci drew sketches of a device that rotated when hot air going up a chimney passed through a set of fan-like blades. Leonardo called his invention a "chimney jack," and although it only turned a roasting skewer, it gave birth to the idea of mounting blades on a shaft to... More»
There's a relatively easy way to make a steam plant more efficient and reliable: keep the tubes of its condenser(s) clean. According to George Saxon, Jr., VP of international sales and marketing for Conco Systems Inc. (Verona, Pa.)—a company whose specialty is cleaning and maintaining condenser... More»
Remember the slogan, "Never trust anyone over thirty?" Chances are you've joined the ranks of the over-thirty generation and are dealing with your own personal "maintenance" issues—not unlike the fleet of generators at larger U.S. power plants, whose average age is about 30. Given... More»
Age is wreaking havoc on the U.S. generation industry, especially the coal-fired sector. Industry conferences are replete with hand-wringing over the "brain drain," the lack of skilled personnel, the meager number of students pursuing engineering degrees, and the accelerated retirement of the older... More»
Rotary regenerative air heaters capture and recycle about 60% of the heat energy exiting the boiler—energy that would otherwise go up the stack. For a 500-MW coal-fired plant, the recycled energy amounts to about 1.5 billion Btu per hour, and reusing it reduces fuel consumption by about 1,500 tons per... More»
—Dr. Robert Peltier, PE Editor-in-Chief The hot hand in coal-fired power plant development is undoubtedly held by Nevada. In a departure from Sin City's latest marketing slogan, "What happens in Vegas, stays in Vegas," most of the 5,500 MW to be generated by plants proposed for the... More»
During the 17 years I've lived in Texas, I don't know that I've actually heard anyone say, "Howdy!" but it seemed like the most appropriate word to associate POWER with its new headquarters in Houston. As you may have heard, POWER magazine and related properties were purchased by The TradeFair... More»
The U.S. needs new generating capacity in coming decades to meet growing electricity demand. The increasing scarcity of land within utility load centers, combined with environmental opposition to the siting of plants, often limits siting options to remote locations. Restricting power plants to distant sites... More»
In late February, the largest gas turbine ever manufactured by GE Energy at its Belfort plant in France began a 30-day journey by land and sea that will take it to a new power plant in Spain. The Frame 9FB gas turbine—which is also the first built completely in Belfort—was loaded onto a special... More»
Earlier this February, Siemens Power Generation's (SPG's) factory in Berlin delivered its 500th gas turbine. The SGT5-4000F (Figure 2), formerly called the V94.3A, is nominally rated at 270 MW and weighs in at about 300 metric tons. With this shipment, the Berlin facility can boast of having built gas... More»
Thermal Engineering International (TEI) (USA) Inc. (Santa Fe Springs, Calif.)—a subsidiary of Babcock Power Inc. (Danvers, Mass.)—recently shipped two of the largest pressure vessels in the company's 90-year history. The pair of huge (13-ft-diameter, 110-ft-long) moisture separator reheaters... More»
The California Energy Commission (CEC) recently awarded about $14 million for carbon sequestration projects to be overseen by the West Coast Regional Carbon Sequestration Partnership. Westcarb, as the partnership is known, is part of the U.S. DOE's effort to deploy technologies through its Regional Carbon... More»
Calpine Corp.'s South Point Energy Center in Mohave County, Ariz. (Figure 1) is a 520-MW natural gas-fired, combined-cycle facility with two Siemens Westinghouse 501FD gas turbines and one steam turbine-generator with a BB33 high-pressure (HP) section, a BB65 intermediate-pressure section (IP), and a 65CC... More»
The 1,768-MW Baldwin Energy Complex in Illinois was the site of a joint-venture pilot project to demonstrate a wireless vibration-monitoring system for a coal pulverizer. The partners in the project were EPRI and the plant's owner, Houston-based Dynegy Midwest Generation. A key objective of the project was... More»
Stretching meager maintenance dollars is a way of life for most maintenance staff. In past years, the cost of an infrared (IR) camera usually came down to a choice between a low-resolution 160 x 120-pixel camera or no camera at all. If the camera was chosen, it usually became clear before long that low... More»
Both the states and the federal government are looking at who should decide which power plants are used at any given moment to meet demand. In question is which approach will reliably serve customers with the lowest-cost electricity. The Energy Policy Act of 2005 (EPAct) raised the issue when it... More»
T/P92 is being heralded as a superior and lower-cost alternative to T/P91 for new power plants with pressures above 3,600 psi and temperatures above 1,100F—such as the supercritical and ultra-supercritical units proposed to be built in the U.S. over the next few years. The switch from T/P91 to T/P92... More»
Steve Elonka began chronicling the exploits of Marmaduke Surfaceblow—a six-foot-four, steel brush-mustached marine engineer with a foghorn voice—in the pages of POWER in 1948. That was the year that Marmy raised the wooden mast of the SS Asia Sun with the aid of two cobras and a case of Sandpaper Gin. This classic episode, written in the late 1960s, shows that even minor consequences of a steam turbine overhaul can cause problems. And as Marmaduke shows, solving any problem requires equal parts judgment, logic, and experience. Enjoy. More»
